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What is the method for testing the thermal efficiency of boilers?

28 Apr 2023

Translation: The purpose of testing the thermal efficiency of boilers is to determine the actual value of the boiler's thermal efficiency, in order to evaluate the energy utilization efficiency of the boiler and optimize it. Common methods for testing the thermal efficiency of boilers include the following:

1. Direct method: directly measuring the fuel's calorific value, flue gas temperature, flue gas components, and other parameters emitted by the boiler, and calculating the thermal efficiency of the boiler.

2. Indirect method: measuring the inlet water temperature, outlet water temperature, inlet fuel quantity, outlet flue gas temperature, and other parameters of the boiler, and then calculating the thermal efficiency of the boiler using corresponding empirical formulas based on the boiler's design parameters and operating conditions.

3. Indirect method: measuring the inlet water temperature, outlet water temperature, inlet fuel quantity, outlet flue gas temperature, and other parameters of the boiler, and then calculating the thermal efficiency of the boiler using corresponding empirical formulas based on the boiler's design parameters and operating conditions.

4. Comprehensive method: comprehensively calculating the thermal efficiency of the boiler based on its design parameters, operating conditions, actual operating conditions, and thermodynamic theory.

Each of the above testing methods has its advantages and disadvantages, and the appropriate testing method should be selected based on factors such as the type of boiler and operating conditions. During the testing process, relevant standards should be strictly followed to ensure the accuracy and reliability of the testing data.

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Factors affecting boiler thermal efficiency

Boiler thermal efficiency depends on multiple factors, including but not limited to the following:

1. Boiler design parameters: including the structure, materials, combustion mode, heating surface area, flue gas temperature, and other parameters of the boiler.

2. Fuel type and quality: different types and qualities of fuel have different effects on thermal efficiency, such as coal, gas, oil, etc.

3. Operating mode and operating conditions: such as boiler load, inlet water temperature, outlet water temperature, inlet fuel quantity, flue gas temperature, etc.

4. Boiler operation and maintenance: daily maintenance and upkeep have a significant impact on thermal efficiency, such as cleaning heating surfaces, adjusting burners, etc.

5. Flue gas purification equipment: the type and performance of flue gas purification equipment have an impact on boiler thermal efficiency, such as dust collectors, desulfurization equipment, denitrification equipment, etc.

6. Heat recovery equipment: such as air preheaters, waste heat recovery devices, etc., which can reduce flue gas temperature and improve thermal efficiency.

7. External environmental factors: factors such as temperature, humidity, and wind speed also have an impact on boiler thermal efficiency.

Improving boiler thermal efficiency requires a comprehensive consideration of multiple factors. Means such as optimizing boiler design, improving fuel quality, and adjusting operating parameters should be employed to maximize the energy utilization efficiency of the boiler.

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