zozen boiler
Home Service FAQs Boiler basics What is the method for testing the thermal efficiency of boilers?

What is the method for testing the thermal efficiency of boilers?

28 Apr 2023

Translation: The purpose of testing the thermal efficiency of boilers is to determine the actual value of the boiler's thermal efficiency, in order to evaluate the energy utilization efficiency of the boiler and optimize it. Common methods for testing the thermal efficiency of boilers include the following:

1. Direct method: directly measuring the fuel's calorific value, flue gas temperature, flue gas components, and other parameters emitted by the boiler, and calculating the thermal efficiency of the boiler.

2. Indirect method: measuring the inlet water temperature, outlet water temperature, inlet fuel quantity, outlet flue gas temperature, and other parameters of the boiler, and then calculating the thermal efficiency of the boiler using corresponding empirical formulas based on the boiler's design parameters and operating conditions.

3. Indirect method: measuring the inlet water temperature, outlet water temperature, inlet fuel quantity, outlet flue gas temperature, and other parameters of the boiler, and then calculating the thermal efficiency of the boiler using corresponding empirical formulas based on the boiler's design parameters and operating conditions.

4. Comprehensive method: comprehensively calculating the thermal efficiency of the boiler based on its design parameters, operating conditions, actual operating conditions, and thermodynamic theory.

Each of the above testing methods has its advantages and disadvantages, and the appropriate testing method should be selected based on factors such as the type of boiler and operating conditions. During the testing process, relevant standards should be strictly followed to ensure the accuracy and reliability of the testing data.

_H9A7634-SZS30新包装@KAI

Factors affecting boiler thermal efficiency

Boiler thermal efficiency depends on multiple factors, including but not limited to the following:

1. Boiler design parameters: including the structure, materials, combustion mode, heating surface area, flue gas temperature, and other parameters of the boiler.

2. Fuel type and quality: different types and qualities of fuel have different effects on thermal efficiency, such as coal, gas, oil, etc.

3. Operating mode and operating conditions: such as boiler load, inlet water temperature, outlet water temperature, inlet fuel quantity, flue gas temperature, etc.

4. Boiler operation and maintenance: daily maintenance and upkeep have a significant impact on thermal efficiency, such as cleaning heating surfaces, adjusting burners, etc.

5. Flue gas purification equipment: the type and performance of flue gas purification equipment have an impact on boiler thermal efficiency, such as dust collectors, desulfurization equipment, denitrification equipment, etc.

6. Heat recovery equipment: such as air preheaters, waste heat recovery devices, etc., which can reduce flue gas temperature and improve thermal efficiency.

7. External environmental factors: factors such as temperature, humidity, and wind speed also have an impact on boiler thermal efficiency.

Improving boiler thermal efficiency requires a comprehensive consideration of multiple factors. Means such as optimizing boiler design, improving fuel quality, and adjusting operating parameters should be employed to maximize the energy utilization efficiency of the boiler.

Related FAQs View More
Related news View More
  • ZOZEN’s diversified product lineup empowers green development for Jiangxi enterprises
    As Jiangxi’s industrial upgrade accelerates, local companies increasingly need environmentally friendly energy equipment. Wuxi ZOZEN Boiler is enabling green production and efficiency gains through customized solutions and a comprehensive product matrix that includes gas-fired steam boilers, gas-fired thermal oil heaters, and biomass boilers.   ZOZEN’s multi-series solutions drive green growth in Jiangxi   Let’s start with gas-fired steam boilers. Jiangxi Huiyin...
    02 Sep 2025
  • Breakthrough in Overseas Market: ZOZEN Biomass Steam Boiler Empowers Pakistan’s Textile Industry
    Recently, ZOZEN Boiler successfully delivered a DZW series 20-ton reciprocating grate biomass steam boiler to Kohinoor Mills, a renowned textile enterprise in Pakistan, supporting its transition to green and sustainable production. This collaboration not only underscores ZOZEN’s growing influence in overseas markets, but also highlights its technological innovation and professional service capabilities in the biomass boiler field.   ZOZEN Biomass Boiler Supports Pakistan’s T...
    26 Aug 2025
  • ZOZEN Boiler’s Customized Solution Empowers Bestway’s Vietnam Plant for Efficient Growth
    In the global leisure and entertainment product manufacturing sector, Bestway Group is undoubtedly a leading player. With operations spanning over 200 countries and regions, its product portfolio covers around 800 items across leisure, sports, and camping categories. As the company continues to expand its industrial footprint, the Bestway plant in Tien Giang Province, Vietnam, faced an urgent need for a reliable and efficient heat energy supply to support production. ZOZEN Provides a Tailored...
    19 Aug 2025

Find the Right Boiler For You

Name *

Email *

WhatsApp/WeChat

Products

Power/Capacity