What is the method for testing the thermal efficiency of boilers?
Translation: The purpose of testing the thermal efficiency of boilers is to determine the actual value of the boiler's thermal efficiency, in order to evaluate the energy utilization efficiency of the boiler and optimize it. Common methods for testing the thermal efficiency of boilers include the following:
1. Direct method: directly measuring the fuel's calorific value, flue gas temperature, flue gas components, and other parameters emitted by the boiler, and calculating the thermal efficiency of the boiler.
2. Indirect method: measuring the inlet water temperature, outlet water temperature, inlet fuel quantity, outlet flue gas temperature, and other parameters of the boiler, and then calculating the thermal efficiency of the boiler using corresponding empirical formulas based on the boiler's design parameters and operating conditions.
3. Indirect method: measuring the inlet water temperature, outlet water temperature, inlet fuel quantity, outlet flue gas temperature, and other parameters of the boiler, and then calculating the thermal efficiency of the boiler using corresponding empirical formulas based on the boiler's design parameters and operating conditions.
4. Comprehensive method: comprehensively calculating the thermal efficiency of the boiler based on its design parameters, operating conditions, actual operating conditions, and thermodynamic theory.
Each of the above testing methods has its advantages and disadvantages, and the appropriate testing method should be selected based on factors such as the type of boiler and operating conditions. During the testing process, relevant standards should be strictly followed to ensure the accuracy and reliability of the testing data.

Factors affecting boiler thermal efficiency
Boiler thermal efficiency depends on multiple factors, including but not limited to the following:
1. Boiler design parameters: including the structure, materials, combustion mode, heating surface area, flue gas temperature, and other parameters of the boiler.
2. Fuel type and quality: different types and qualities of fuel have different effects on thermal efficiency, such as coal, gas, oil, etc.
3. Operating mode and operating conditions: such as boiler load, inlet water temperature, outlet water temperature, inlet fuel quantity, flue gas temperature, etc.
4. Boiler operation and maintenance: daily maintenance and upkeep have a significant impact on thermal efficiency, such as cleaning heating surfaces, adjusting burners, etc.
5. Flue gas purification equipment: the type and performance of flue gas purification equipment have an impact on boiler thermal efficiency, such as dust collectors, desulfurization equipment, denitrification equipment, etc.
6. Heat recovery equipment: such as air preheaters, waste heat recovery devices, etc., which can reduce flue gas temperature and improve thermal efficiency.
7. External environmental factors: factors such as temperature, humidity, and wind speed also have an impact on boiler thermal efficiency.
Improving boiler thermal efficiency requires a comprehensive consideration of multiple factors. Means such as optimizing boiler design, improving fuel quality, and adjusting operating parameters should be employed to maximize the energy utilization efficiency of the boiler.
-
WNS series gas-fired (oil-fired) skid-mounted hot water boilerLive Chat0.7-2.8 MW1.0 MPa
-
DZW series biomass-fired reciprocating grate steam boilerLive Chat15-35 t/h1.25 MPa / 1.6 MPa / 2.5 MPa
-
DZL series biomass-fired steam boilerLive Chat2-10 t/h1-2.5 MPa
-
Email us
-
WhatsApp: +86 18861589035
WeChat: +86 13506150756
Live Chat

-
Every August to September, Xinjiang welcomes a grand feast of red harvest. As a globally significant production base for tomato paste, tomato products here are renowned for their high lycopene content. However, for tomato processing enterprises, this is not just a harvest season, but a race against time. The tomato maturity period is concentrated, and fresh fruit is difficult to store, leaving a processing window of only 45 to 55 days. Once equipment downtime occurs, mountains of fresh fruit wil...17 Feb 2026 -
On the edge of the tropical jungles of Sumatra, Indonesia, the hum of machinery blends with the scent of palm fruit, painting a busy picture of the local palm oil processing industry. As a key global production base, Indonesian oil processing enterprises have a high dependency on reliable thermal energy supply. Booming Oil Processing Industry in Indonesia Recently, Wuxi ZOZEN Boiler Co., Ltd. ("ZOZEN Boiler") successfully delivered and commissioned a 15 t/h SZL series coal-fired steam boiler...03 Feb 2026 -
As clean heating upgrades continue to accelerate across northern China, high-efficiency and environmentally compliant heating equipment has become essential to ensuring winter heating security while supporting the country’s carbon reduction goals. In Tianjin, several large district heating companies have independently selected the same core solution — the ZOZEN SZS series gas-fired hot water boiler — delivering stable heat throughout the winter while contributing to improved ai...27 Jan 2026











