zozen boiler
Home Service FAQs FAQ of biomass-fired boilers Why does the biomass-fired boiler smoke in operation?

Why does the biomass-fired boiler smoke in operation?

12 Jul 2018

Question details (performance):

Black smoke happens during operating.

 

Answer: Fault reason:

(1) Insufficient air volume, improper air distribution, low furnace temperature: boiler usually equipped with air preheater, but when the air preheater has leakage, hot air flow doesn't satisfy the need of burning, smoke will happen.

(2) In the case of stalling situation in full automatic oil-fired boiler: significant increase of furnace negative pressure, no flame can be seen from the inspection hole, steam pressure and steam temperature drop, the steam flow decreases sharply. The water level drops suddenly and then rises sharply.

(3) Incomplete fuel burning: this is the main cause of boiler smoke, in the operation, some combustible gases such as carbon monoxide, hydrogen, methane will be generated in addition to carbon dioxide, sulphur dioxide, water vapor and oxygen, nitrogen, etc. during incomplete combustion. They burn and generate black smoke. Incomplete combustion of fuel will not only lead to black smoke, but also increase the use of fuel, increasing the operating cost of enterprises.

(4) Bad atomization effect of fuel oil and secondary combustion of gas duct: especially when high viscosity residue is burned, black smoke will come out of the boiler due to bad atomization effect.

 

Troubleshooting:

(1) Timely and appropriately feed into the root air inlet, adjust the primary and secondary air, mix oil mist and air correctly, and prevent hypoxia.

(2) Avoid excessive discharge, leading to insufficient oxygen intake and insufficient combustion.

(3) Ensure that oil supply, oil return pressure and fuel viscosity index are correct in boiler operation.

(4) Try to raise the temperature of air and furnace.


Related news View More
  • Green Industrial Transformation in Inner Mongolia: Multiple Gas Boilers from ZOZEN Boiler Support Local Manufacturing
    The vast land of Inner Mongolia is undergoing a profound green industrial transformation. From fine chemical parks in Wuhai to food processing bases in Hohhot, traditional high-energy-consumption production models are gradually shifting toward cleaner and lower-carbon operations. In this wave of industrial upgrading, Wuxi Zozen Boilers Co., Ltd. (hereinafter referred to as “ZOZEN Boiler”), a manufacturer with over 30 years of experience in industrial thermal equipment, has delivered ...
    10 Mar 2026
  • ZOZEN Boiler Expands African Footprint: High-Efficiency Coal-Fired Steam Boiler Dispatched to Zimbabwe
    Recently, at the modern production base of Wuxi ZOZEN Boiler Co., Ltd. (hereinafter referred to as "ZOZEN Boiler"), a set of SZL series coal-fired steam boiler has completed strict quality inspection and packaging processes and was officially loaded for shipment to Zimbabwe. As an export-oriented boiler manufacturer, ZOZEN Boiler's cooperation with a well-known Zimbabwean paper enterprise is not only a reflection of "Made in China" deepening its presence in the African market but also a testamen...
    03 Mar 2026
  • ZOZEN Boiler 2026 Sales Conference Successfully Held
    Spring brings new life and new beginnings. On February 25, 2026, the ninth day of the first lunar month—a date symbolizing longevity and good fortune—the "2026 ZOZEN Boiler Sales Conference & 2025 Annual Sales Awards Ceremony" was successfully held at the ZOZEN headquarters by Taihu Lake, Wuxi. The conference was themed "United We Start: Upholding Integrity with Innovation, Marching Towards Intelligence." General Manager Mr. Zhang Guoping, department heads, and the entire domest...
    25 Feb 2026

Find the Right Boiler For You

Name *

Email *

WhatsApp/WeChat

Products

Power/Capacity