zozen boiler
Home Service FAQs FAQ of biomass-fired boilers Why does the biomass-fired boiler smoke in operation?

Why does the biomass-fired boiler smoke in operation?

12 Jul 2018

Question details (performance):

Black smoke happens during operating.

 

Answer: Fault reason:

(1) Insufficient air volume, improper air distribution, low furnace temperature: boiler usually equipped with air preheater, but when the air preheater has leakage, hot air flow doesn't satisfy the need of burning, smoke will happen.

(2) In the case of stalling situation in full automatic oil-fired boiler: significant increase of furnace negative pressure, no flame can be seen from the inspection hole, steam pressure and steam temperature drop, the steam flow decreases sharply. The water level drops suddenly and then rises sharply.

(3) Incomplete fuel burning: this is the main cause of boiler smoke, in the operation, some combustible gases such as carbon monoxide, hydrogen, methane will be generated in addition to carbon dioxide, sulphur dioxide, water vapor and oxygen, nitrogen, etc. during incomplete combustion. They burn and generate black smoke. Incomplete combustion of fuel will not only lead to black smoke, but also increase the use of fuel, increasing the operating cost of enterprises.

(4) Bad atomization effect of fuel oil and secondary combustion of gas duct: especially when high viscosity residue is burned, black smoke will come out of the boiler due to bad atomization effect.

 

Troubleshooting:

(1) Timely and appropriately feed into the root air inlet, adjust the primary and secondary air, mix oil mist and air correctly, and prevent hypoxia.

(2) Avoid excessive discharge, leading to insufficient oxygen intake and insufficient combustion.

(3) Ensure that oil supply, oil return pressure and fuel viscosity index are correct in boiler operation.

(4) Try to raise the temperature of air and furnace.


Related FAQs View More
Related news View More
  • Finding the "Precise Temperature" on the Production Line: Three Industrial Practices of ZOZEN Biomass Boilers
    Behind industrial manufacturing often lies an invisible thermal energy lifeline. Whether boiling syrup, synthesizing chemical materials, or pressing new energy security materials, every physical and chemical change on the production line has strict requirements for the temperature, pressure, and continuity of thermal energy. When green biomass energy enters these vastly different manufacturing workshops, how can various forms of pellets, wood blocks, or straw be converted into the "precise temp...
    08 Sep 2026
  • Special Equipment Inspection Team Visits ZOZEN Boiler for Inspection and Guidance
    Recently, a special equipment inspection team visited Wuxi Zozen Boilers Co., Ltd. for an inspection and guidance session. Mr. Zhang Guoping, General Manager of ZOZEN Boiler, together with representatives from relevant departments, participated in the inspection and discussions. The meeting focused on special equipment production quality management, the implementation of safety responsibilities, manufacturing process control, and documentation management. Special Equipment Inspection Team Con...
    25 Aug 2026
  • ASME and CE Certifications: ZOZEN Gas-Fired Steam Boiler Exported to Egypt
    At a local paper manufacturing company in Egypt, a ZOZEN WNS Series 6 t/h gas-fired steam boiler has been supplied as part of an export project. The Egyptian paper mill uses natural gas as the boiler fuel to meet the process steam requirements of paper production. The project also includes technical documents and a product solution prepared in accordance with ASME and CE certification requirements. Paper manufacturing is a continuous industrial process. Steam is involved in several stages, incl...
    01 Sep 2026

Find the Right Boiler For You

Name *

Email *

WhatsApp/WeChat

Products

Power/Capacity