Why does the biomass-fired boiler smoke in operation?
Question details (performance):
Black smoke happens during operating.
Answer: Fault reason:
(1) Insufficient air volume, improper air distribution, low furnace temperature: boiler usually equipped with air preheater, but when the air preheater has leakage, hot air flow doesn't satisfy the need of burning, smoke will happen.
(2) In the case of stalling situation in full automatic oil-fired boiler: significant increase of furnace negative pressure, no flame can be seen from the inspection hole, steam pressure and steam temperature drop, the steam flow decreases sharply. The water level drops suddenly and then rises sharply.
(3) Incomplete fuel burning: this is the main cause of boiler smoke, in the operation, some combustible gases such as carbon monoxide, hydrogen, methane will be generated in addition to carbon dioxide, sulphur dioxide, water vapor and oxygen, nitrogen, etc. during incomplete combustion. They burn and generate black smoke. Incomplete combustion of fuel will not only lead to black smoke, but also increase the use of fuel, increasing the operating cost of enterprises.
(4) Bad atomization effect of fuel oil and secondary combustion of gas duct: especially when high viscosity residue is burned, black smoke will come out of the boiler due to bad atomization effect.
Troubleshooting:
(1) Timely and appropriately feed into the root air inlet, adjust the primary and secondary air, mix oil mist and air correctly, and prevent hypoxia.
(2) Avoid excessive discharge, leading to insufficient oxygen intake and insufficient combustion.
(3) Ensure that oil supply, oil return pressure and fuel viscosity index are correct in boiler operation.
(4) Try to raise the temperature of air and furnace.
-
SZL series biomass-fired steam boilerLive Chat6-35 t/h1-2.5 MPa
-
DZL series biomass-fired steam boilerLive Chat2-10 t/h1-2.5 MPa
-
DHL series biomass-fired steam boilerLive Chat20-75 t/h1.25-5.4 MPa
-
Email us
-
WhatsApp: +86 18861589035
WeChat: +86 13506150756
Live Chat

-
In industrial boiler manufacturing, the condition of materials, the organization of work areas, coordination between production processes, and safety requirements all affect the stability of manufacturing operations. As a boiler manufacturer, ZOZEN Boiler continues to promote 6S management by integrating Seiri, Seiton, Seiso, Seiketsu, Shitsuke, and Safety into daily workshop operations. The company is extending 6S management from workplace improvement to material control, process coordination, ...28 Jul 2026 -
In recent years, Wuxi ZOZEN Boilers Co., Ltd. (“ZOZEN Boiler”) has continued to develop the domestic and overseas industrial boiler markets. With stable and reliable product quality, comprehensive technical services, and sound brand reputation, its products have been widely applied in various industries, including food, chemical, textile, paper, pharmaceutical, and new energy industries, and have been exported to multiple countries and regions worldwide. As the brand influence of ZO...27 Jul 2026 -
South America is rich in agricultural and energy resources and has a diverse manufacturing base. Industries such as papermaking, packaging and sugar processing are upgrading their production equipment as market and environmental requirements evolve. For these companies, a boiler is more than a steam source. Its performance affects production continuity, fuel consumption, process quality and emissions management. Through projects in Venezuela, Brazil and Ecuador, ZOZEN Boiler has continued to ex...21 Jul 2026











