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ZOZEN 'Smart Manufacturing' Boosts Industrial Boiler Development

11 Jul 2023

Recently, ZOZEN Boiler, based in Wuxi, has been included in the 2023 Provincial List for Cultivating Exemplary Enterprises in Integrated Management Systems Conformity. This recognition acknowledges ZOZEN Boiler's ongoing dedication and innovative advancements in the construction of smart factories and the automation of production processes.

 

ZOZEN drives smart factory construction with PDM, MES, and Bole quality control systems

What is the "Integrated Management Systems Conformity Assessment" all about? Specifically, it refers to enterprises implementing the integration of informatization and industrialization management systems in accordance with national standards. This aims to accelerate the improvement of their own information management level in order to enhance their core competitiveness. As a professional industrial boiler manufacturing company, ZOZEN Boiler has been continuously striving in the integration of informatization and industrialization management systems, achieving significant breakthroughs.

 

Firstly, in terms of smart factory construction, ZOZEN Boiler has taken the lead in establishing an industrial boiler database, enabling information management. With the implementation of the PDM (Product Data Management) and MES (Manufacturing Execution System) management systems, a series of standardized and parameterized designs have been applied to ensure the quality, thermal efficiency, and safety of each boiler product. This has resulted in the establishment of a digitalized and informatized intelligent factory.

 

ZOZEN Boiler fully adopts the MES (Manufacturing Execution System) management system

ZOZEN Boiler fully adopts the MES (Manufacturing Execution System) management system

 

In addition, the Bole quality control system establishes standardized quality management processes to ensure that crucial aspects of boiler production adhere to quality standards and specifications. This enhances the stability of ZOZEN Boiler's products, reduces and eliminates defects and non-conforming items, and further improves customer satisfaction.

 

ZOZEN Boiler intensifies investment in manufacturing equipment and technological R&D

Apart from investment in management systems, ZOZEN Boiler's focus on the construction of its intelligent factory also emphasizes the upgrade of manufacturing equipment and the enhancement of automation in production processes. It is understood that ZOZEN Boiler's investment of 26 million RMB in an intelligent production line will be operational by the end of this year. This investment aims to continuously optimize production processes and line layout, serving as a vital pathway to enhance production efficiency and the quality of ZOZEN Boiler's products.

 

Simultaneously, ZOZEN Boiler continues to increase its investment in research and development of new technologies, always keeping customer needs at the forefront. The company is committed to providing customers with more advanced and efficient industrial boiler products and solutions. Currently, ZOZEN Boiler has successfully collaborated with Shanghai Jiao Tong University in the joint development of a highly efficient and low-nitrogen biomass layer combustion boiler, which has already been put into operation. The performance of the boiler aligns completely with the previously simulated results, achieving the expected design outcomes and reducing nitrogen oxide emissions to below 50mg/Nm3. Particularly noteworthy is the development of an operational "navigator" based on digital simulations, which can increase the thermal efficiency of the boiler in use by over 15%, completely transforming the current energy efficiency status of in-use boilers. This high-efficiency low-nitrogen combustion technology is at the forefront globally.

 

ZOZEN Boiler achieves new breakthroughs in technological research and development

ZOZEN Boiler achieves new breakthroughs in technological research and development

 

ZOZEN Boiler, as an excellent representative of digital transformation, will continue to advance the integration of informationization and industrialization management systems. In such a highly competitive market, the company strives to continuously enhance its core competitiveness, accumulate new impetus for high-quality development, and contribute to the improvement of industrial economy, while supporting the green and low-carbon development of the boiler industry.

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