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boiler system components and their functions, ZOZEN szl coal-fired steam water tube boilers gains popularity in indonesia with high cost performance

02 Oct 2020

With air emission regulations constantly changing, ZOZEN Boiler has adopted new ways to keep up with more stringent standards. ZOZEN eco-friendly boilers were launched to the market, which come in various sizes. These eco-friendly boilers are more superior and efficient unlike traditional boilers as they smartly recycle heat that would be wasted.

boiler system components and their functions, Relying on its solid strength, ZOZEN gained a new partner in the paper industry in Papua New Guinea - Pom Packaging. Due to the expansion of production capacity, Pom Packaging urgently needs to introduce multiple steam boilers with stable performance to meet production needs. Pom Packaging company fully affirmed ZOZEN's expertise in biomass boilers after in-depth technical exchanges, and then ordered multiple sets of 15tph SZL series biomass steam boilers.

All equipment (includes boiler proper, economizer, burner, valves, instrument, electric control cabinet, chimney, water treatment, softened water tank, energy-saving circulating pump, raw water pump, deaerator, etc.) is designed to be installed on one or two prepared concrete bases. ZOZEN skid mounted boiler has all interconnecting piping completed and has passed the cold state test at the factory before delivery. After the boiler arrives at the site, it only needs to be connected to water, electricity and gas to operate, boiler system components and their functions.

X-ray flaw detection is an inspection method to judge boiler welding defects
X-ray flaw detection is an inspection method to judge boiler welding defects

Steam boilers provide thermal energy support in the process of feed granulation. Due to the growing market demands, Zubair Feeds Private Limited in Pakistan decided to purchase one more efficient steam boiler to supply sufficient heat source for the production line. To reduce the fuel costs, the company added rice husk into the coal as boiler fuel for co-firing. ZOZEN provided the boiler solution of SZL series steam boiler system  to meet their actual demand, achieving the goal of promoting the cyclic utilization of biological resources as well as improving the economic benefits. 

The structural design focuses more on details. The sealing of both sides of membrane wall and drums adopt comb plate. The boiler features a drainage system of condensation water in convection zone to prevent the corrosion of furnace body by acid condensate. Advantages: reduce the frequent maintenance of furnace and extend the boiler working life.

At present, the blanking rate of ZOZEN's sheet metal has reached more than 80%, and a large-scale welding and assembly process revolution has been performed. Mechanical automatic welding is used to realize the assembly mold, and gradually reduce the traditional processing methods of scribing assembly and eliminating scribing errors. Meanwhile, the company's use of advanced measurement and testing equipment also provides a strong guarantee for manufacturing high-quality products.

ZOZEN will always adhere to technology research and development, and continue to provide efficient and energy-saving boiler systems for enterprises, further contributing to the high-quality development of the domestic fine chemical industry.

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