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boiler solid fuel, ZOZEN optimizes the biomass boilers to solve the problems of conventional biomass boilers

26 Nov 2020

Improper water treatment is the leading cause of tube damage and poor performance in a boiler system. In this month, ZOZEN will discuss the consequences of introducing your boiler to hard water and the importance of utilizing a water softener.

In the process of smelting molten steel, pouring steel ingots, and producing finished castings, a large amount of steam is consumed. The superheated steam generated by the boiler provides the required thermal energy for its process. Through open bidding, ZOZEN stood out among many boiler manufacturing enterprises with its own technical advantages and quality assurance, and provided China Second Heavy Machinery Group Corporation with a large superheated steam boiler, boiler solid fuel.

ZOZEN WNS series gas-fired (oil-fired) boilers are wetback fire-tube boilers with a two-pass or three-pass design. It uses threaded smoke tube for heat transfer and manages to achieve a thermal efficiency up to 98%. The economizer is installed at the tail of boiler, giving the boiler a compact size. Meanwhile, sound automatic control system enables unattended operation, boiler solid fuel.

This time, GOTEC Group built a new plant in Toluca, Mexico, to expand its world map. As the important energy equipment for a new plant, the efficient and stable operation of the gas-fired hot water boilers would directly affect the company’s production efficiency and product quality. Based on previous friendly cooperation with ZOZEN, GOTEC Group appreciated ZOZEN’s WNS series gas-fired hot water boiler. Aiming at the characteristics of load changes in the actual production process of the Mexican plant, ZOZEN equipped the easy-to-operate PLC automatic control system for the boilers. The PLC automatic control system adopts advanced frequency conversion technology and fuzzy control technology to achieve high-efficiency and energy-saving operation by changing the gas volume of the boiler. After the automatic function is turned on, the controller can also automatically control the system according to the mode set by the user to ensure the safe and stable operation of the boiler.

Based on the requirements of GB standard, the straight plug type water level electrode on the top of the furnace is added to prevent a shortage of water in the boiler due to wrong operation or other reasons. Advantages: avoid water shortage when the boiler is running.

After the raw materials are transported to the workshop, steel plates will be precisely cut by the plasma cutting machine according to design drawings. The cut steel plates after finishing three processes of rust removing, edge milling and chamfering will be rolled into workpieces for making drums by this advanced four-axis rolling machine. ZOZEN’s CNC rolling machine can complete the rolling of a drum shell within 90 seconds with a largest thickness of 100mm, an out-of-roundness and angular deviation within 1mm. Its advantages include the predeformation and cylindrical rolling of two plate ends via one-time load, arc work, shaping and leveling work on the sheet metal. It has the effects of direct pre-bending, saving time and materials to ensure the smooth progress of next welding process and further ensure the welding quality.

boiler solid fuel, When the development of ZOZEN Boiler is transformed from extensive type to fine type, it steps on the road of green manufacturing. ZOZEN puts the concept of green products to equipment to ensure the healthy development of the whole industrial chain by strictly adhering to environmental management system and energy management system. With 120,000 square meters of modern production base as the core competitiveness, ZOZEN fully implements 6S management and informatization management via management methods such as visual management, sample area and regular examination to promote lean production, set reasonable layout of enterprise workshop and advanced processing equipment, simplify the processing steps and save raw materials to ensure the green manufacturing in every link of the production process.

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