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Home Media News Latest news 1 tph coal steam boiler, new generation of ZOZEN biomass-fired boiler assists the short supply of natural gas resources

1 tph coal steam boiler, new generation of ZOZEN biomass-fired boiler assists the short supply of natural gas resources

24 Dec 2020

ZOZEN is always committed to doing every detail well and creating value for users. Since the company was founded in 1988, ZOZEN has reformed the traditional production mode of industrial boiler industry and introduced modern science and technology to realize the mechanization, informatization and intelligentization of boiler production line. The fully automatic production lines greatly improve the production efficiency. More importantly, it also enhances the size precision of boiler parts processing and reduces the product quality problems caused by human factors.

After completing the three steps of derusting, edge milling and chamfering, the cut steel plate will be rolled into the workpiece for manufacturing the drum by this advanced four-axis plate rolling machine.
After completing the three steps of derusting, edge milling and chamfering, the cut steel plate will be rolled into the workpiece for manufacturing the drum by this advanced four-axis plate rolling machine.

Under the background of increasingly fierce market competition and rising comprehensive costs, Mengniu Dairy always adheres to the concept of sustainable development. When purchasing boiler equipment, it uses clean energy natural gas as fuel to reduce environmental pollution. So far, Mengniu Dairy has purchased more than ten sets of WNS series gas-fired steam boilers from ZOZEN, 1 tph coal steam boiler.

1 tph coal steam boiler, ZOZEN SZS series boiler is "D" type chamber structure. Furnace is on the right side and convection tube bundle is on the left. The boiler body is fixed on the basement by middle and both end flexible supports and make the boiler to expand horizontally to sideways. The water-cooled membrane wall on the left side of the furnace completely seals the furnace from the convection tube bundle.

Shipment of ZOZEN thermal fluid heater
Shipment of ZOZEN thermal fluid heater

Nantong Kedi Medical Material Technology Co., Ltd. is engaged in the research, development and production of products such as medical non-woven fabrics, dressings, wound care materials, surgical sanitary products, etc. The products are very popular in the market. In July 2019, Kedi Medical Material decided to expand the production project of processing 8,000 tons of medical non-woven fabrics. As an important piece of equipment of the hot-rolled non-woven fabric production line, the performance of energy saving and high efficiency of gas-fired thermal oil heaters will directly affect the product quality and production efficiency of Kedi Medical Material. With advanced production technologies, scientific testing methods and considerate after-sale service, ZOZEN provided Kedi Medical Material with the YQW series horizontal thermal oil heaters.

The IoT solution of ZOZEN Boiler has multiple subsystems such as equipment monitoring, expert management and so on. The boiler operator can monitor the overall operating status of boiler in real time through PC, APP and large screen, which realizes the real-time upload of fault alarms and video monitoring. At the same time, a boiler expert management knowledge base is established for common problems and treatment measures during boiler’s operation, which makes it possible for plan checking and expert online diagnosis, realizes the intelligent and precise management of each production base and further reduces the operating cost and improve the economic efficiency of the enterprise.

After the raw materials are transported to the workshop, steel plates will be precisely cut by the plasma cutting machine according to design drawings. The cut steel plates after finishing three processes of rust removing, edge milling and chamfering will be rolled into workpieces for making drums by this advanced four-axis rolling machine. ZOZEN’s CNC rolling machine can complete the rolling of a drum shell within 90 seconds with a largest thickness of 100mm, an out-of-roundness and angular deviation within 1mm. Its advantages include the predeformation and cylindrical rolling of two plate ends via one-time load, arc work, shaping and leveling work on the sheet metal. It has the effects of direct pre-bending, saving time and materials to ensure the smooth progress of next welding process and further ensure the welding quality.

Industrial boiler belongs to special equipment and has high requirements for product safety factors. As the domestic well-known boiler supplier, ZOZEN has advanced mechanical equipment, mature manufacturing process and guarantee of boiler quality. In addition, via the innovation and development of ZOZEN’s professional design team, the structure and material of boiler proper are continuously improved and optimized to greatly extend boiler’s service life. It is also worth mentioning that ZOZEN’s automatic boiler control system with dozen kinds of safety protection interlocks can fully ensure boiler’s safety. In the aspect of environmental protection performance, ZOZEN boilers are also outstanding. The flue gas emission of ZOZEN boilers nearly meets the EU standards. The NOx emission is low to 30mg, which realizes the goal of low-nitrogen emission.

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