Convection bank tubes connect the upper drum and lower drum in bi-drum boilers. These bank tubes not only act as raisers and down comers between the drums but also carry the weight of the bottom drum in the case of top drum supported boilers.
In order to improve employees' awareness of safety in production, ZOZEN Boiler has adopted a safety education system, which is divided into three levels: factory level, workshop level and team level. At the daily team meeting, the team leader takes safety production as an important meeting content to publicize, further clarifies the responsibility for safety production, to improve the safety awareness and sense of responsibility of employees, and to avoid accidents in production. Welding in limited space is a common work environment for ZOZEN workers. Therefore, the frontline workers will dress well with the protection masks and long-sleeve overalls.
Welding is a vital work in the process of boiler manufacturing, and it has an important influence on the quality of the boiler. In the production base of ZOZEN Boiler, a professional boiler manufacturer, the front-line welders always ensure the quality of the boiler welding seams with their superb technology and responsible attitude. At the same time, ZOZEN Boiler has introduced the advanced welding equipment to realize the welding automation of the main components such as drums, membrane walls, serpentine tubes, steel frames, etc.
Heat treatment is an essential part of the manufacturing process, involving heating a metal or alloy to a specific temperature and then cooling it to harden the material. In the manufacturing process of boilers, the following pressure components require post-weld heat treatment: alloy steel pressure components and carbon steel pressure components which include butt joints with wall thickness greater than 30mm, the cylinders of internal combustion boilers, and T-joints with tube sheet wall thickness greater than 20mm. As a professional industrial boiler manufacturer, ZOZEN Boiler always strictly follows the boiler safety technical specifications to conduct heat treatment on specified boiler components, which effectively reduces the residual stresses in the material that have been introduced by welding and improves the boiler performance.
ZOZEN Boiler has an advanced membrane wall production line, and the membrane wall tube arrangement is an important working procedure after the membrane wall is put into production. After the membrane wall is welded, it will be made into various shapes by the draw bench machine.
ZOZEN WNS oil-fired and gas-fired boiler is one of the best-selling series of energy-saving and environmental protection boilers in China. The inside of the boiler consists of large diameter corrugated boiler, threaded smoke tube, and other boiler components.
In the modern production workshop of Wuxi ZOZEN Boiler, a professional boiler manufacturer, quality inspectors are using professional ultrasonic flaw detectors to inspect the quality of the weld between corrugated furnace and boiler drum; Assembly workers are carrying out pre-expansion, full welding and re-expansion before welding, which not only prevents the crack corrosion between WNS boiler flue pipe and tube plate, but also improves the welding strength; Welding workers are welding the roller automatically.
ZOZEN boiler covers an area of 150 thousand square meters, with an annual production capacity of 2000 industrial boilers and 25000 tons of steam. ZOZEN has built six fully automatic lines for the production of convection pipe, coil pipe, threaded pipe, membrane wall, serpentine tube and header.
