As we all know, energy efficiency is important. If you’re a plant manager or industrial facility owner, there may be one place where you’re overlooking efficiency: the industrial heating equipment that powers your facility.
Efficiency is especially important on a large scale and manufacturing and production operations are no exception. Here are two key reasons why you may want to consider upgrading your industrial heating equipment or installing a new, highly efficient therm...
Combustion is a process which needs constant air supply for its survival, but as we move up the earth i.e. at higher altitudes, things aren’t the same as they used to be at sea level. Due to decreased air density at higher altitude, it will consume the same volume of air but will not consume the same mass of air.
This results in less fuel consumption & less steam generation rate. Due to the reduction of mass flow of gases through tubes of a steam boiler, convective heat transf...
Agglomeration problem mainly occurs on the fireside in the fluidized bed boilers. Agglomeration is basically the ash-related problem of biomass-fired boilers. Ashes which are formed from high-sulfur and low-ash fuel agglomerate if they are prone to sulfating condition for long time.
The integration of a biomass system is relatively simple. In most cases the systems are retro fitted and replace a fossil fuel boiler. The biomass boiler replaces the existing fossil fuel boiler, but the downstream heating system will remain the same, so there is no need to replace the radiators or whatever emitters are in place.
Steam boilers use a contained heat system to generate steam. The steam travels through pipes in the building’s walls where they emerge at radiators in heating systems. The radiators warm from the steam’s heat. As the steam gives off its heat, it condenses back to liquid water and returns to the tank. A boiler system of this type that does not allow outside water sources is a closed system and is highly efficient for using all the condensed water. An open network may be required in operations where the steam or water gets contaminated in such a way that it cannot return to the boiler for reuse.
A condensing boiler can condense the water vapour in the flue gases and withstand the corrosive and acidic qualities of the flue gas condensate. Although most boilers can condense the flue gasses, only boilers that have heat exchangers constructed from materials able to withstand the corrosion should be used in condensing application. Condensing boilers with primary and secondary heat exchanger do not work well as they are not able to fully condense and defeat the purpose of using a condensing boiler. Also, boilers with this arrangement are prone to condensation in the primary heat exchanger at lower firing rate which can cause damage to the heat exchanger.
From wood burning to pellet-firing biomass, alternative fuel boilers and solid fuel fired boilers offer environmentally friendly energy options and cost efficiencies. With the push to become less reliant on fossil fuels, alternative fuel boilers provide a way for plant managers to save money on fuel sources as well as meet tightening emission regulation standards.
In addition to water, other fluids can transport heat in industrial boilers, and thermal fluids usually replace water when higher temperatures are needed.