Boiler efficiency is mainly depended on the amount of losses in the system. In high capacity pulverized coal fired boilers the total losses account to about 12 to 14%. Roughly 50% of the losses are governed by fuel properties like hydrogen in fuel, moisture in fuel and ambient air conditions. The other 50% losses are carbon loss and dry gas loss. The best efficiency in the boiler can be achieved if the losses are kept to the minimum. Since 50% of the losses are dependent on the fuel and ambient condition, the best efficiency can be achieved by properly tuning the other 50%, i.e. mainly carbon loss and dry gas loss.
First of all, we should consider the thermal insulation effect. The main function of a gas-fired boiler is to provide heat energy. Good surface packaging material can avoid heat loss and save the fuel. It is suggested to choose glass wool which has a good insulation effect.
Secondly, we should consider the boiler appearance. It is best to choose a white color plate package when buying a gas-fired boiler, which not only has a beautiful appearance but also has a good insulation effect.
Finally, we should consider the boiler size. Wrong boiler size will cause some unnecessary troubles.
If the following three conditions occur during the burning and flame out process of a gas-fired boiler, the furnace is likely to blow up.
1.The residual gas content in the furnace reaches the ignition limit at the start-up phase of the furnace.
2.The fuel content in the furnace reaches the ignition limit after several times failure of ignition.
3.The fuel is sprayed out because of the halfway extinction of the flame. And, the temperature of the furnace can not meet the spontaneous combustion condition of the sprayed fuel. However, the content of the sprayed fuel reaches the ignition limit.
1. The control system is equipped with a special computer controller, which makes the boiler running clear and easy to operate.
2. The burner is controlled by full-automatic program, and in case of failure, the burner stops automatically.
3. The boiler body is designed with reasonable structure, and the top is equipped with air vent. The boiler works under normal pressure and is far away from explosion danger. The full wet back three-way structure and corrugated tank design are adopted. The flue gas process is long, the temperature of exhaust gas is reduced, the heat transfer coefficient is increased, and the equipment life is prevented from being reduced due to the expansion and contraction of metal.
1. If the stop valve of the oil circuit is closed or the feeding of oil is insufficient and the oil filter is blocked, it is necessary to check that the valve in the oil circuit is open, the oil filter works normally and clean the filter screen of the pump.
2. If the oil temperature is low, viscosity is too high or the temperature of the oil fed by pump is too high, the oil temperature needs to be increased or decreased.
3. If the the domestic sewage treatment equipment oil pump breaks down, the oil pump is required to be replaced.
4. If the bearing of fan motor is damaged, it is necessary to replace the motor or bearing.
5. If the fan impeller is too dirty, it is required to be cleaned.
All boilers, whether hot water or steam, depend on fuel to run. The heating process is initiated when the burner heats or evaporates the water inside it, which is ultimately transported via pipe systems. Hot water boilers rely on pumps to move the heat through the system, while steam boilers are transported with the pressure generated in the heating process. Eventually, cooled water or condensed steam is returned back through the pipes to the boiler system so that it can be heated once again. While the boiler is generating energy in the form of heat, flue gases, a byproduct of this process, are removed through a chimney system - which is why regulating the emissions of industrial boilers is taken very seriously.
A fire tube steam boiler is a boiler where the combustion gases from the burner are channeled through tubes that are surrounded by the fluid to be heated. The boiler body is the pressure vessel and contains the fluid. In most cases, this fluid is water that will circulate for heating purposes or become steam for use in processing.
Each set of tubes through which the combustion gas passes, before making a turn, is considered a "step". Consequently, a three-step boiler will have three sets of pipes with the outlet located at the rear of the boiler.
Steam boilers with a low NOx system are specially designed to minimize the environmental impact with the production of dry saturated steam. This type of boiler incorporates a stainless steel economizer with a cross flow integrated within the boiler and that, consequently, allows to reach maximum efficiency.In addition, it has a natural gas burner with low NOx emissions.
