In Sri Lanka, a set of ZOZEN 15 tph DZW series biomass-fired steam boiler was being installed and debugged. The user is a well-known local palm oil manufacturer, AEN PALM OIL PROCESSING (PVT) LTD. The boiler fuel is palm fiber. The boiler is a tri-drum boiler which has characteristics of no ash accumulation, high efficiency and good environmental protection performance. There is no need to stop the boiler for dust removal, which can make the boiler keep the normal operation for a long time. Meanwhile, considering the combustion characteristics of palm fiber, ZOZEN technicians also optimize the feeding hopper, furnace arch and air distribution device of the boiler to solve the coking problem caused by the fuel combustion.
ZOZEN WNS series oil-fired/gas-fired boiler is a kind of fire tube wetback boiler with a two-pass or three-pass structure. It is equipped with foreign advanced burner, economizer and condenser installed at the end of flue gas duct to lower the exhaust temperature to 60℃, achieve the thermal efficiency of over 98% and control the emission of NOx to less than 30mg/Nm3. It has the characteristics of compact structure, small covering area, short installation period, easy operation and complete automatic control system which can realize unattended operation.
ZOZEN SZS series oil-fired/gas-fired boiler proper adopts the D-type structure. One side is the furnace, and the other side is the convection heating surface. The partition walls around the furnace body, the partition wall between furnace and convection section, and the front and rear walls all adopt the membrane wall structure. There are foreign advanced burner, economizer and condenser installed at the end of flue gas duct, which can lower the exhaust gas temperature to 60℃, achieve the thermal efficiency of over 98% and control the emission of NOx to less than 30mg/Nm3. This kind of boiler has the characteristics of energy saving and environmental protection, safety and efficiency, simple operation and maintenance, and fully automatic control system which can realize unattended operation.
The packaged structure is another characteristic of ZOZEN boiler. After the gas/oil-fired thermal oil heater is delivered to the project site, it can be put into use only by connecting the gas/oil, electricity, which can save a lot of installation costs. What's more, the boiler has the patented equipment to completely remove the moisture from the thermal oil heater after the hydraulic pressure test and reduce the oil dewatering time. Take the 6 million kcal as an example, it usually takes 10 days for oil dewatering while ZOZEN only needs 2 days, which reduces the 80% time for dewatering and directly save the costs for about 30,000 RMB.
This is ZOZEN thermal oil heater adopts the multi-circuit coil design with sufficient heating surface and good heat transfer effect which effectively protect the burner and furnace wall. The boiler adopts high-quality refractory and thermal insulation materials which can well reduce the heat loss based on the different refractory and thermal insulation structure for areas with different temperatures. In addition, based on the actual conditions, we also add the waste heat boiler, economizer, air pre-heater and other energy-saving equipment to make exhaust gas temperature to less than 90℃ and the thermal efficiency to reach over 95% and to help the enterprise reduce consumption and the costs.
This is gas-fired/oil-fired thermal oil heater from ZOZEN Boiler which is widely used in petroleum, chemical fiber, pharmaceutical, printing and dyeing and other industries that require high-temperature heating. The thermal oil heater adopts heat medium oil to transfer the heat energy. Applying high temperature of heat medium oil, the boiler can realize low pressure and high temperature heating with a working temperature of 320℃. Meanwhile, our thermal oil heater is equipped with the complete device for operation control and safety supervision which can precisely control the working temperature with convenient operation and high safety performance.
The new generation of SZL series boiler is cooperated with Shanghai Jiaotong University. It increases the furnace height, increases rotating speed, adds ash blowing device and designs ash removal system at the bottom of the grate. These well solve problems like scaling, abrasion, front arch, etc. It can also reduce the maintenance and operating costs and extend the service life of the biomass-fired boilers.