The production process of liquid dairy products mainly includes: raw milk acceptance, milk cleaning, refrigeration, preheating, homogenization sterilization, cooling, aseptic filling, fermentation, final product storage etc. Steam boiler is used for fermentation, disinfection, drying, etc., Recently, Wuwei Yili purchased 3 sets of ZOZEN 15tph WNS gas-fired boilers.
Bolivia is the highest average altitude country in the world, local Bolivian companies have higher requirements for boilers than general boilers. As the altitude increases, the atmospheric pressure and the air density decrease accordingly, which adversely affects boiler combustion.
In view of this situation, ZOZEN technical team makes adjustments from the combustion system and exhaust system of boiler, fully considering the influence of low air pressure on boiler body design and combustion. By appropriately increasing the volume of the furnace to extend the residence time of the fuel in the furnace, and the problems of slow fuel burning speed and long burning time are solved.
The boiler body of WNS series boilers adopts wet-back structure. The combustion, water level, temperature and steam pressure of the boiler are automatically adjusted and protected, which can realize fully automatical operation to ensure safety and reliability. The large-diameter corrugated furnace of this boiler ensures sufficient combustion of natural gas. Combined with an advanced low NOx burner, it can easily achieve the requirement of NOx≤30mg/Nm3. In addition, the boiler is also equipped with energy-saving equipment at the end of the boiler flue, so that the boiler thermal efficiency can reach over 98%.
WNS series horizontal internal combustion boiler is a boiler shell type 3 passes wetback oil/gas fired boiler. After fuel is being atomized by burner, flame is full of the wave furnace and transfer heat via furnace wall, this is 1st pass; the high temperature smoke is collected in reversal chamber and then enters 2nd pass which is grooved tubes bundle area; after heat convection, air temperature gradually falls and goes to front smoke box and turn to 3rd pass, which is smooth tubes bundle area, and then enters chimney passing back smoke box and exhausted to the atmosphere.
Steam boilers play a key role in the production process of dye intermediates, proving steam for synthesis, drying and other processes. SZS gas-fired water tube boiler adopts the structure of membrane water wall for better sealing effect and higher thermal efficiency; In addition, to effectively reduce the NOx emission, the boiler is equipped with a large volume furnace and an advanced NOx burner imported from Europe, so the NOx emission can reduce to 30mg/Nm3.
Thermal oil heater is a kind of new heat energy equipment with low pressure and high temperature, playing an important role in various industries. The thermal oil heater has wide adaptability of fuels, is suit for natural gas, coal gas, marsh gas, diesel, light oil, etc. The heat exchange surface adopts three-pass round coil tube structure, which features more sufficient heating surface. It is also equipped with an advanced burner to ensure the NOx emission below 30mg/m3. The waste heat boiler, air pre-heater and economizer are installed on the tails of the thermal oil heaters to effectively improve thermal efficiency, which can reach above 98%.
People cannot live a comfortable life without heating boilers in the winter, the normal and stable heat source is of great importance to human life. What is following is the increasingly serious problem of environmental pollution, implementing the policy of “coal to gas” is no time to delay, using gas-fired hot water boilers has been the general trend.
This series of boilers adopts the design of " D " type membrane wall structure, the steam drum, the water drum and convection tube bundle form the convection heating surface to ensure the the boiler expands on both ends as a whole; at the same time, the combustion chamber is designed with the narrow distance tube membrane water cooling wall to reduce heat lost, in addition, the boiler is equipped with a big combustion chamber for the full combustion of fuel, effectively increasing the boiler thermal efficiency over 98% and reducing the NOx to 30mg/m³, which are superior to the national level one energy efficiency standard.
