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“boiler malaysia”- related faq

  • What are the phenomena of coking on the circulating fluidized bed boilers? 2018-11-23
    The bed temperature rises sharply. Oxygen levels go down and sometimes drop to zero. The electric current of primary air fan is less and wind pressure of air compartment is higher. Negative pressure of furnace is increased while the electric current of induced draft fan is reduced. The slag discharge is difficult or unsuccessful. When appearing bed clinkering, the bed temperature and bed pressure will be uneven distributed and not at normal condition; the measuring point of part bed tempe...
  • What are the causes of water attack in the economizer and condenser of a gas-fired boiler? 2018-11-23
    The air in the economizer and condenser has not drained yet when firing. The safety valves of economizer and condenser need to be turned on to exhaust steam. Return pipe valves also need to be turned on, enabling the steam in the economizer and condenser to return to softened water tank. The outlet water temperature is so high that economizer and condenser will have vaporization phenomenon. The outlet water temperature of economizer and condenser need to be controlled. The check valve of the...
  • How to choose heat fluid boilers? 2018-09-29
    For the selection of heat fluid boilers, first step is to determine several parameters: thermal power in the process, the oil temperature, and the use of waste heat.There are several methods for determining the boiler's thermal power:1. Calculation. According to the specific heat capacity of the material to be heated, the heating temperature difference, the processing amount per unit time, etc., the thermal power is equal to the product of the above three points, and the calculation result considers a certain margin amount as the boiler capacity.2. The sum of thermal power in the process equipment can also be used as the basis for the heat power.3. Refer to the experience of the same industry to increase or decrease on the basis of peers.4. If steam heating is used, it can be converted into heat transfer oil of the same tonnage and the capacity is appropriately reduced.The determination of the temperature of the heat transfer oil can be determined according to the characteristics of th
  • What is difference between thermal oil heaters and steam boilers? 2018-08-30
    1. They are all a heat conversion device. The heat transfer medium they use is different. The water used in the steam boiler is heated to become steam. The heat transfer medium of thermal oil heater is heat medium oil. The heat is transferred to the heated substance by the heat medium oil.2. When a higher heating temperature is required, such as 280 degrees, the steam pressure of the steam boiler should reach 7MPa or more, and the process piping and heat exchange equipment must also withstand the same pressure. The equipment cost is high and dangerous. Thermal oil heater provides a temperature above 280 degrees, but the pressure is lower than 1MPa.3. The temperature of thermal oil heater can be accurately controlled within 3 degrees and the temperature of the steam changes greatly.4. Thermal oil heater is used alone, the exhaust gas temperature is higher, and the thermal efficiency is lower than that of the steam boiler. However, if used in conjunction with a steam boiler, the
  • What is the reason that the temperature difference between the inlet oil and the outlet oil in thermal oil heater exceeds the given value? 2018-07-12
    (Question details) Specific performance:The temperature difference between the inlet oil and the outlet oil temperature of the boiler exceeds the given value.Answer:Cause of failure:(1) The oil supply of the heat oil circulating pump is insufficient.(2) The boiler operates overload.(3) Thermal oil metamorphism.(4) The boiler does not match the heating equipment.(5) Bad insulation effect.(6) There is gas or steam in the thermal oil. Troubleshooting:(1) Remove the faults of oil pump and pipeline.(2) Operate at normal load.(3) Change new oil.(4) Choose proper boiler.(5) Check the insulation layer and repair the loopholes.(6) Remove air or steam. ZOZEN pays much attention to boiler furnace insulation also, the inside is made of high quality insulation material, external use of stainless steel plate, which can maximumly reduce heat loss and improve the operating environment.
  • Why does the biomass-fired boiler smoke in operation? 2018-07-12
    Question details (performance):Black smoke happens during operating. Answer: Fault reason:(1) Insufficient air volume, improper air distribution, low furnace temperature: boiler usually equipped with air preheater, but when the air preheater has leakage, hot air flow doesn't satisfy the need of burning, smoke will happen.(2) In the case of stalling situation in full automatic oil-fired boiler: significant increase of furnace negative pressure, no flame can be seen from the inspection hole, steam pressure and steam temperature drop, the steam flow decreases sharply. The water level drops suddenly and then rises sharply.(3) Incomplete fuel burning: this is the main cause of boiler smoke, in the operation, some combustible gases such as carbon monoxide, hydrogen, methane will be generated in addition to carbon dioxide, sulphur dioxide, water vapor and oxygen, nitrogen, etc. during incomplete combustion. They burn and generate black smoke. Incomplete combustion of fuel will not only lead t
  • What about the high failure rate of fuel delivery system of biomass-fired boiler? 2018-07-12
    Question details (Performance):There is no feeding machine between hopper and # 0A/B belt, which causes unstable feeding and feeding amount cannot be controlled, during running, big amount material presses on belts which affect normal operation of the belt.Answer: The cause of the problem: Because the toughness of the biomass fuel is bigger, the proportion is small, material level should not be too high, otherwise it will occur block, so conveying system is normally running 24 hours, moving parts are easy to wear and cause high failure rate; also the length of the cut grass is difficult to guarantee its length between 8 ~ 15cm, and it is easy to get stuck in the feed machine before the furnace and it is difficult to clean, which has a great impact on the load of the boiler. Troubleshooting: 1. To reduce wearing and expand the service life of equipment, general motor adopts variable frequency motor, slow down the running speed, to control the rate of fuel feeding, make material's stacki