Heat treatment is an essential part of the manufacturing process, involving heating a metal or alloy to a specific temperature and then cooling it to harden the material. In the manufacturing process of boilers, the following pressure components require post-weld heat treatment: alloy steel pressure components and carbon steel pressure components which include butt joints with wall thickness greater than 30mm, the cylinders of internal combustion boilers, and T-joints with tube sheet wall thickness greater than 20mm. As a professional industrial boiler manufacturer, ZOZEN Boiler always strictly follows the boiler safety technical specifications to conduct heat treatment on specified boiler components, which effectively reduces the residual stresses in the material that have been introduced by welding and improves the boiler performance.
WNS series gas-fired steam boilers customized by ZOZEN Boiler have the advantages of high thermal efficiency, strong environmental protection performance and automatic operation. It is commendable that the WNS series gas-fired boilers adopt the patented appearance of ZOZEN Boiler (patent No. ZL202030031426), which has beautiful appearance and good corrosion resistance.
ZOZEN SZS series gas/oil-fired boiler adopts the PLC control system, it can automatically control the system by temperature, water level and pressure control. ZOZEN Boiler provides the advanced parts and auxiliaries with the boiler system.
ZOZEN SZS series gas-fired and oil-fired steam boiler has the advantages of high efficiency and energy saving. This series of boiler adopts double drum with full membrane structure. The SZS series boiler adopts flue gas backflip technology, with the economizer and condenser to improve the thermal efficiency to 98% and above.
ZOZEN will test the leak-proof air pressure of every set of SZS series boiler before delivery. Poor tightness will lead to the leakage of gas fuel, which will not only affect the safe operation of boiler, but also increase the heat loss. The leak-proof air pressure test can secure the tightness of each SZS series gas boiler.
The packaged structure is another characteristic of ZOZEN boiler. After the gas/oil-fired thermal oil heater is delivered to the project site, it can be put into use only by connecting the gas/oil, electricity, which can save a lot of installation costs. What's more, the boiler has the patented equipment to completely remove the moisture from the thermal oil heater after the hydraulic pressure test and reduce the oil dewatering time. Take the 6 million kcal as an example, it usually takes 10 days for oil dewatering while ZOZEN only needs 2 days, which reduces the 80% time for dewatering and directly save the costs for about 30,000 RMB.
ZOZEN SZL series biomass-fired boiler has the characteristics of sufficient output and high thermal efficiency. To ensure the sufficient combustion of fuel and save the fuel costs, ZOZEN analyzes the characteristics of different fuels, and optimizes the feeding hopper, width and length of grate, grate rotating speed, secondary air inlet place and direction. ZOZEN also adopts the design of separate air chambers and air dampers to ensure the complete combustion of different biomass fuels and improve the boiler thermal efficiency to above 88%.
ZOZEN SZL series biomass-fired boiler can be fired by various kinds of fuel including biomass particles, wood chips, palm shells, straws and so on. The boiler body is composed of the chain grate and boiler proper with a packaged or pre-assembled structure. It is convenient for installation, so it can reduce the basic construction costs for customers. At the same time, in order to meet the boiler emission standards in different areas, ZOZEN Boiler can design the cyclone, wet scrubber and bag-type dust removal devices to lower the NOx emission to 200mg/m3.
