The production of a set of high-quality industrial boiler includes many important processes such as blanking, forming, welding, flaw detection, hydrostatic test and so on. ZOZEN front-line workers performed their own duties and cooperated with each other to complete the boiler production and ensure the quality of each set of boiler at the same time.
Continuing the 2020 industrial live streaming mode, ZOZEN Boiler has made the online visit normal. Recently, at the modern production base of Wuxi ZOZEN Boiler, technicians had connected with Finnish customers via the live streaming to show the whole process of the boiler hydrostatic test. Through the live streaming, ZOZEN not only showed the entire panorama of the hydrostatic test, but also showed the operating steps and pressure gauge values on the top of the boiler. The customers were very satisfied.
ZOZEN DZL series packaged boiler is horizontal three-pass water and fire tube chain grate boiler with a wide fuel adaptability to biomass particles, bituminous coal, meagre coal and anthracite. The boiler proper is a longitudinal single drum. The threaded smoke tubes in the drum form the convention heating surface. The drum and water-cooled walls on both sides form the radiation heating surface in the furnace. The combustion equipment adopts the light chain grate. The boiler is reasonably arranged with primary air and secondary air, and is equipped with economizer and dust collector at the boiler end to control the NOx emission concentration below 200mg/m3. Meanwhile, the boiler realizes the stepless speed regulation of the grate via the electric control. There are also the absolute rating alarm and interlocking protection functions to make the boiler safer. It is widely used in the chemical, food, tobacco, textile, printing and dyeing, feed, medicine and building materials industries.
ZOZEN WNS series gas-fired and oil-fired boiler is equipped with the advanced condenser, which is a kind of flue gas waste heat exchanger whose working principle is the same as the economizer at the end of the coal-fired boiler. After a condenser is installed at the end of the boiler's flue gas duct, the high-temperature flue gas passes through the flue gas duct and the condenser at the same time, which can heat the water in the condenser, increase the feed water temperature and lower the exhaust gas temperature to achieve the goals of saving fuel and improving the thermal efficiency.
A set of industrial boiler with sufficient output and stable heating supply can directly affect the daily production of a food company. ZOZEN DZL series biomass-fired steam boiler adopts the single-drum longitudinal layout and chain grate stratified combustion method. ZOZEN technicians has optimized the design of the feed hopper, grate width and length, speed of grate reducer and position of secondary air outlet by analyzing the different fuel characteristics and practical use requirements of customers to ensure the sufficient combustion of biomass pellets and improve the combustion efficiency. Meanwhile, DZL series biomass fired steam boiler adopts the thread smoke tubes developed by ZOZEN to strengthen the heat transfer and improve the thermal efficiency. The heat transfer coefficient of thread smoke tube is 1.8 times higher than that of ordinary smoke tube and the thermal efficiency of boiler is over 88%, which can fully meet the daily production demands of enterprises.
Thermal oil heaters, also known as organic heat carrier boilers, adopt the organic heat carrier as heat medium to realize heat transfer. Due to the high temperature characteristics of organic heat carrier, thermal oil heaters can realize low-pressure and high-temperature heating with an oil output temperature of 350℃. Thermal oil heaters adopt injection-type forced circulation system and heat exchange surface adopts round and square coil structures, which also have a wide fuel adaptability of oil, gas, coal, biomass. ZOZEN Boiler, as a leader in the boiler industry, has improved and upgraded its YQW series, YQL series and YLW series thermal oil heaters applied in the chemical industry to meet the production demands of chemical enterprises. They are equipped with complete operation control and safety monitoring devices which can precisely control the working temperature to ensure boiler's safe operation. They are popular among and favored by chemical enterprises.
ZOZEN WNS series gas-fired hot water boiler adopts packaged structure, which is convenient and quick for installation to save a lot of basic construction costs for the enterprise. Its internal structure adopts large-diameter waveform strove furnace which can effectively absorb heat expansion to add the radiation heating surface and ensue the low emission of NOx with the advanced low-nitrogen burner to improve the fuel utilization. What's more, its thread smoke tubes have scientific pitch and depth to further strengthen the convective heat transfer and make boiler's thermal efficiency reach 95% and above.
ZOZEN Boiler has guided the industrial boiler manufacturing quality for decades. It also has established the technology standards of blanking digitization, automation of welding and assembly moulding to realize the specialized and scale production of boiler's main parts. For further improving the boiler production efficiency and product quality, ZOZEN's Yixing factory introduced a series of new equipment including laser cutting machine, grooving machine, blending machine and sand blasting machine.
