Regular inspections can identify and correct faults in the safety systems that are designed to prevent accidents.
When it comes to regular maintenance, the cost of the inspections and repairs will be dramatically lower than the loss of time and profit from a broken boiler that requires replacing. Don’t let maintenance fall by the wayside. Schedule it at even intervals throughout the year.
It could also say, how much heat is required to rais the water temperature from 60 ℃ to 90 ℃.
To calculate heat required follow below steps
Q= mCp dt
Where
m - water flow rate (kg/hr)
Cp- specific heat of water
dt- temperature differences ( 90–60)
You will get heat required in kcal/ hr.
dividing to Q by fuel GCV and system efficiency you will come to know how much fuel (either it is coal or oil) required to raise the temperature of water from 60 ℃ to 90℃.
If the following three conditions occur during the burning and flame out process of a gas-fired boiler, the furnace is likely to blow up.
1.The residual gas content in the furnace reaches the ignition limit at the start-up phase of the furnace.
2.The fuel content in the furnace reaches the ignition limit after several times failure of ignition.
3.The fuel is sprayed out because of the halfway extinction of the flame. And, the temperature of the furnace can not meet the spontaneous combustion condition of the sprayed fuel. However, the content of the sprayed fuel reaches the ignition limit.
1. The control system is equipped with a special computer controller, which makes the boiler running clear and easy to operate.
2. The burner is controlled by full-automatic program, and in case of failure, the burner stops automatically.
3. The boiler body is designed with reasonable structure, and the top is equipped with air vent. The boiler works under normal pressure and is far away from explosion danger. The full wet back three-way structure and corrugated tank design are adopted. The flue gas process is long, the temperature of exhaust gas is reduced, the heat transfer coefficient is increased, and the equipment life is prevented from being reduced due to the expansion and contraction of metal.
Four factors are related to the failure of the draft fan of the biomass-fired boiler. The factors are electric, electrical motors, dampers and induced draft fans. Therefore, if the draft fan breaks down, you can check the electric and electrical motor first, then you can check the damper and the induced fan.
Firstly, the combustion of biomass fuel is easy to control. The fuel is easy to ignite. Besides, the combustion speed is faster than that of coal.
Secondly, the biomass-fired boiler can be ignited and extinguished at any time while the coal-fired boiler cannot. The biomass-fired boiler can also be ignited automatically.
Thirdly, the biomass-fired boiler can achieve zero emission of sulfur dioxide, which belongs to environment-friendly boilers.
1. The fuel volume is 1 / 30 ~ 40 of the raw material volume after molding;
2. The specific gravity is 10-15 times of the raw material, and the moisture content is between 12% and 18% (the moisture content of coal is below 10-15);
3. The net calorific value can reach 3500-4500 kcal (the net calorific value of class II bituminous coal is 3700-4700 kcal / kg);
4. The ash content is less than 10% (the ash content of coal is more than 20%);
5. Volatile matter ≥ 65.62% (volatile matter of class II bituminous coal≥20%).
6. Biomass fuel belongs to renewable clean energy, which is the same as wind energy and solar energy. The biomass fuel is rich in resources, it can ensure the sustainable use of energy.
7. The sulfur content and nitrogen content of biomass fuel are low, the amount of SOx and NOx generated in the combustion process is low.
Combustion efficiency is an indication of the burner’s ability to burn fuel. The amount of unburned fuel and excess air in the exhaust are used to assess a burner’s combustion efficiency. Burners resulting in low levels of unburned fuel while operating at low excess air levels are considered efficient. Well designed conventional burners firing gaseous and liquid fuels operate at excess air levels of 15% and result in negligible unburned fuel. Well designed ultra low emissions burners operate at a higher excess air level of 25% in order to reduce emissions to very low levels. By operating at the minimum excess air requirement, less heat from the combustion process is being used to heat excess combustion air, which increases the energy available for the load. Combustion efficiency is not the same for all fuels and, generally, gaseous and liquid fuels burn more efficiently than solid fuels.
