Load tracking is an important feature of industrial boilers that helps to optimize their performance and efficiency. Load tracking refers to the ability of a boiler to adjust its output in response to changes in demand.
In an industrial setting, the demand for steam or hot water can vary significantly depending on factors such as production schedules, weather conditions, and other variables. Load tracking allows the boiler to adjust its output to match the changing demand, ensuring that...
Proper shutdown procedures are crucial for ensuring the safe and efficient operation of a coal-fired steam boiler. The following steps should be followed when shutting down a coal-fired steam boiler:
1. Reduce the load: Before shutting down the boiler, the load should be reduced to its minimum level. This will help to prevent sudden drops in pressure and temperature, which could cause damage to the boiler and its components.
2. Shut off the fuel supply: The fuel supply to the boiler should be ...
A biomass-fired boiler furnace that has multiple issues such as wall cracks, deformation, coking, and tilt, loose bricks, tube wall blockage, burned-out rock wool sealing, and combustion chamber wall damage requires immediate attention to prevent further damage and potential safety hazards.
Firstly, it is recommended to shut down the boiler immediately to prevent any further damage and ensure the safety of the surrounding area. The boiler should not be restarted until all necessary repa...
Regular maintenance is essential to ensure safe and efficient operation of industrial thermal oil heaters. Here are some of the key maintenance tasks that should be performed:
1. Daily checks: The operator should perform daily checks of the heater, including checking the fuel level, the temperature of the thermal oil, and the pressure of the system.
2. Cleaning: The heater should be cleaned regularly to remove any buildup of soot, ash, or other debris that can reduce efficiency or cause damage...
Question details (Performance) :
1. The vibrating coal grate stops running totally or intermittently.
2. The current of vibrating coal grate motor rises abnormally.
3. The safety clutch of transmission machine of grate or safety pin is broken.
Answer: cause of the problem:
Boiler’s vibrating coal grate is a rotating combustion equipment, due to the bad working conditions, stuck stalling is easily happened and grate failure happens in daily application and ...
An Interlock in the boiler’s control system is a programmed or hardwired condition that forces a device to be in a pre-determined or permissive state before the process can continue.
Depending on design pressure, fuel type, either liquid, gas or solid, all steam boiler require interlocks to sequence the operation and to prevent damage to the boiler. Examples of such devices are High or Low Boiler Drum Water Level, Low Boiler Feed Pump Pressure, High or Low Fuel pressure, High or Low Atomization pressure (oil fired), Proof of Ignition, Proof of Flame, FD and/or ID (solid fuel) Fan Motor Operation or combustion air pressure, Damper or Valve position and High Boiler Steam Pressure as well as O2 and furnace temperature.
The boiler manhole-lids are mounted from the inside of the boiler so that the boiler pressure will help to keep them tight. Hence the manholes have to be elliptical in shape to make it possible to take the lid out from the boiler.
Make-up water rate refers to the proportion of treated water added to the boilers, steam turbine equipment and its thermal systems and participating in the circulation of steam-water systems in the boiler steam volume in the calculation period.
