Welding is a vital work in the process of boiler manufacturing, and it has an important influence on the quality of the boiler. In the production base of ZOZEN Boiler, a professional boiler manufacturer, the front-line welders always ensure the quality of the boiler welding seams with their superb technology and responsible attitude. At the same time, ZOZEN Boiler has introduced the advanced welding equipment to realize the welding automation of the main components such as drums, membrane walls, serpentine tubes, steel frames, etc.
ZOZEN Boiler has cooperated with the Department of Thermal Engineering of Shanghai Jiaotong University to jointly develop the DZL series tri-drum biomass-fired boiler. This kind of steam boiler is a water tube boiler adopting the assembled structure with two parts. The boiler can be equipped with different grates to ensure the sufficient combustion of biomass fuels.
Advanced equipment is the strong support for industrial boiler manufacturers. As an internationally renowned boiler manufacturer, the advanced automated production line in the modern workshop of ZOZEN Boiler not only shortens the manufacturing cycle of the boiler, but also improves the quality of the boiler and extends the service life of the boiler. At the same time, orderly production management and rigorous quality inspection are also an important part of completing the lean manufacturing of boilers. Through the advanced sales mode of live webcast, the strong strength of ZOZEN Boiler is passed on to overseas users through internet. And overseas users are feeling like on the scene!
The 3 sets of 29 MW gas-fired hot water boilers serving for Jin-an Thermal Power in Tianjin were installed in 2015. The boiler is a common type for central heating which adopts the full membrane wall structure and a D-type layout. It has the characteristics of micro-positive pressure combustion, no air leakage, low heat loss caused by exhaust gas and high thermal efficiency. During the boiler manufacturing process, ZOZEN Boiler emphasizes that the welding of each baffle must be tight, and the height of welding leg should meet the requirements specified on the design drawing to ensure the leakproofness of the boiler. In addition, ZOZEN Boiler also sets strict welding standards for detailed parts including the door opening and kiln eye to prevent the high-temperature flue gas from leaking.
In Sri Lanka, a set of ZOZEN 15 tph DZW series biomass-fired steam boiler was being installed and debugged. The user is a well-known local palm oil manufacturer, AEN PALM OIL PROCESSING (PVT) LTD. The boiler fuel is palm fiber. The boiler is a tri-drum boiler which has characteristics of no ash accumulation, high efficiency and good environmental protection performance. There is no need to stop the boiler for dust removal, which can make the boiler keep the normal operation for a long time. Meanwhile, considering the combustion characteristics of palm fiber, ZOZEN technicians also optimize the feeding hopper, furnace arch and air distribution device of the boiler to solve the coking problem caused by the fuel combustion.
This is ZOZEN thermal oil heater adopts the multi-circuit coil design with sufficient heating surface and good heat transfer effect which effectively protect the burner and furnace wall. The boiler adopts high-quality refractory and thermal insulation materials which can well reduce the heat loss based on the different refractory and thermal insulation structure for areas with different temperatures. In addition, based on the actual conditions, we also add the waste heat boiler, economizer, air pre-heater and other energy-saving equipment to make exhaust gas temperature to less than 90℃ and the thermal efficiency to reach over 95% and to help the enterprise reduce consumption and the costs.
The production processes of textiles such as drying, shaping, printing, etc require stable heat source support. WNS series gas-fired steam boilers feature fully automatic and safe operation to ensure the stability of the heat source during the production process. At the same time, the gas-fired boiler has remarkable energy-saving and environmental protection effects, the thermal efficiency can reach over 98%, and the NOx emission can be as low as 30 mg/m³, which fully meets the needs of the environmental protection era.
