zozen boiler
Home Service FAQs FAQ of circulating fluidized bed boilers How to solve the problem of coking in circulating fluidized bed boiler operation?

How to solve the problem of coking in circulating fluidized bed boiler operation?

12 Jul 2018

(Question Details) Specific Performance:

(1) The bed temperature has risen sharply.

(2) The oxygen level drops even to zero.

(3) The current of the primary blower is reduced, and the wind pressure in the wind chamber is high and fluctuates.

(4) The furnace negative pressure increases and the induced draft fan current decreases.

(5) Difficulties in slagging.

(6) If coking in low temperature, the bed temperature, bed pressure distribution is uneven, the deviation is too large, the bed pressure, the plenum pressure, the bed temperature is not normal, and the local bed temperature measurement point is not normally raised or lowered.

(7) The bed pressure indicator value fluctuates little.

 

Answer: causes of failure :

(1) Improper operation, resulting in overheated bed temperature and coking.

(2) The primary air volume during operation is kept too small, which is lower than the minimum fluidized air volume, so that the material can’t be well fluidized but piled up, the temperature field of the entire furnace is changed, the burning share of the suspension stage is decreased, and the boiler output is reduced, if increase the amount of coal blindly at this time, it will inevitably cause overheating and coking.

(3) Bad fluidization caused by damaged hood.

(4) Recycling device blocking the ash and causing cycle interruption.

(5) The material pressure difference is too high.

 

Troubleshooting:

(1) Strengthen the combustion adjustment and increase the fluidization speed. If the material pressure difference is too high, the slag should be strengthened.

(2) If the bed temperature is too high, the coal supply will be reduced to zero,open the door with high negative pressure of the furnace, and remove the focal block with a hook.

(3) If the coking of furnace is serious, we should stop the operation of boiler.


Related FAQs View More
Related news View More
  • ZOZEN Boiler Drives Biomass Energy Revolution in Indonesia: Palm Shell Fuel Sets New Industry Trend
    In Indonesia, a tropical country in Southeast Asia, palm shells have become a popular choice as biomass boiler fuel. Leveraging its extensive experience in biomass energy utilization, ZOZEN Boiler offers highly customized solutions for the Indonesian market. Our biomass boilers, fueled by palm shells, are widely used in industries such as oil & fats, rubber, animal feed, paper, and food processing, providing these sectors with a stable and reliable energy supply. Characteristics of Palm S...
    06 May 2025
  • ZOZEN 50-Ton Steam Boiler Powers Efficiency Revolution in Xinjiang Tomato Industry
    Amidst the vast landscapes of Xinjiang, the thriving tomato processing sector has emerged as a vital economic driver. Xinjiang Shuanghe Hong Tomato Products Co., Ltd., an industry leader, achieved remarkable daily processing capacity of 5,500 tons during the 2024 season, translating to annual output value of 300 million RMB. Behind this industrial prowess lies the robust support of ZOZEN Boiler's cutting-edge thermal solutions. Strategic Implementation: Precision Delivery Against the Clock W...
    29 Apr 2025
  • ZOZEN Two 50-Ton ZZ Series Gas-Fired Boilers Power New Energy Materials Project
    In Wenzhou, a city pulsating with China's economic vitality, the new energy industry is surging. Against this backdrop, Zhejiang Weiming Shengqing Energy New Materials Co., Ltd. (referred to as Weiming Shengqing) has partnered with industry leaders to establish a production base for 200,000 tons of cathode materials annually. At the heart of this project are two 50-ton ZZ series gas-fired boilers from ZOZEN Boiler, renowned for their high efficiency and reliability.   Weiming Shengqing's ...
    22 Apr 2025

Find the Right Boiler For You

Name *

Email *

WhatsApp/WeChat

Products

Power/Capacity