1.Flamelifting caused by a sudden increase of gas pressure;
2.Gas supply disruptions caused by malfunction of solenoid valve;
3.Great gas constituent change and excessive moisture content.
1. The control system is equipped with a special computer controller, which makes the boiler running clear and easy to operate.
2. The burner is controlled by full-automatic program, and in case of failure, the burner stops automatically.
3. The boiler body is designed with reasonable structure, and the top is equipped with air vent. The boiler works under normal pressure and is far away from explosion danger. The full wet back three-way structure and corrugated tank design are adopted. The flue gas process is long, the temperature of exhaust gas is reduced, the heat transfer coefficient is increased, and the equipment life is prevented from being reduced due to the expansion and contraction of metal.
The thermal oil heater is a heater that uses heat medium oil as medium for heat transfer. The low-pressure and high-temperature heating can be realized by the utilization of the high-temperature characteristics of heat medium oil.If there is too much moisture in the low-temperature heat medium oil, there will be pressure fluctuations, which will cause some other problems. In addition, if the heat medium oil does not flow in the furnace owing to the stop of pump, the oil temperature will rise and exceed the limit value, which not will greatly affect the service life of the heater and cause the deterioration of the heat medium oil.
Generally, there is moisture in heat medium oil. And, the moisture will be evaporated during the heating process of the oil. If the water vapor is not discharged from the thermal oil heater, it will cause the fluctuation of heat medium oil pressure. However, the oil-gas separator can separate the water vapor from the heat medium oil and discharge it from the heater, which ensures the stable oil pressure.
Coal-fired boilers refer to boilers that use various kinds of coals as fuel and convert the heat value of coals to steam or hot water.
Some specific parameters should be provided to calculate the theoretical coal consumption of a set of 20 tph coal-fired boiler. If the rated steam pressure is 1 MPa, the heat value of coal is 7000 kcal / kg, the boiler inlet water temperature is 20 ° C, and the boiler thermal efficiency is 80%, the daily coal consumption is 50-56 tons.
A process load is usually a high-pressure steam load. A process load pertains to manufacturing operations, where heat from steam or hot water is used in the process. A process load is further defined as either continuous or batch. In a continuous load, the demand is fairly constant - such as in a heating load. The batch load is characterized by short-term demands. The batch load is a key issue when selecting equipment, because a batch-type process load can have a very large instantaneous demand that can be several times larger than the rating of the boiler. For example, based on its size, a heating coil can consume a large amount of steam simply to fill and pressurize the coil. When designing a boiler room for a process load with instantaneous demand, a more careful boiler selection process should take place.
System load is measured in either BTUs or tons of steam (at a specific pressure and temperature). It would be nearly impossible to size and select a boiler(s) without knowing the system load requirements. Knowing the requirements leads to the following information:
The boiler(s) capacity, taken from the maximum system load requirement.
The boiler(s) turndown, taken from the minimum system load requirement.
Conditions for maximum efficiency, taken from the average system load requirement.
Determining the total system load requires an understanding of the type(s) of load in the system. There are three types of loads: heating, process, and combination.
The primary purpose of the boiler is to supply energy to the facility's operations – for comfort heating, manufacturing process, laundry, kitchen, etc. The nature of the facility's operation will dictate whether a steam or hot water boiler should be used. Hot water is commonly used in heating applications, with the boiler supplying water to the system at 120°F to 220°F. The operating pressure for hot water heating systems usually is 30 psig to 125 psig (hydrostatic). Under these conditions, there is a wide range of hot water boiler products available. If system requirements are for hot water of more than 250°F, a high-temperature water boiler should be considered.
