Retrofitting a piece of equipment or an existing industrial heating system can be very challenging, but it can be especially frustrating if you haven't planned well ahead of time. You'll want to be sure that you've done your homework to ensure that retrofitting the piece of equipment you have in the way you have in mind is actually possible.
If it is possible, you'll want to work with the appropriate engineers to figure out exactly what it will entail, how much it will cost, what impact it will have on operations, etc.
Unfortunately, there's no one-size-fits-all answer to this question. The overall cost of purchasing new equipment and implementing a new system will depend largely on a number of factors that vary for each different customer.
While we can't tell you exactly what you should plan to spend, we can give you some information on what will impact the price of the equipment you purchase.
Read on to find out what factors will influence how much you will spend on thermal fluid heating equipment for your plant.
There are a number of considerations to factor when determining the best boiler for your steam generation needs like operating pressure, steam pounds/hour output, demand fluctuation, general application requirments and total cost of ownership, etc.
Two primary boiler types, the firetube boiler and the watertube boiler, are essentially opposite in design. The firetube boiler passes combustion gas inside a series of tubes surrounded by water in a vessel to produce steam, while a watertube instead sends water through a series of tubes surrounded by combustion gas used to transfer heat energy and produce steam.
Boilers are often distinguished by fuels that power them. The kind of fuel makes an essential difference in operating costs and environmental impact, so it’s important to learn about the various types of boiler fuel.
Coal, is a common boiler fuel. It dominates the global energy arena due to its abundance, affordability and wide distribution across the world. The most commonly used coal fuels include anthracite, bituminous coal, sub-bituminous coal, lignite and peat.
Wood fuel has several environmental advantages compared with fossil fuels. Wood can be continually replenished, which leads to a sustainable and dependable supply. However, proper forest management must be practiced to ensure that growing conditions are not degraded during biomass production.
There is little net production of carbon dioxide from wood combustion, because the CO2 generated during combustion of wood equals the CO2 consumed during the lifecycle of the tree. Transporting the material using petroleum generates excess CO2.
Biomass steam boilers recover the heat generated during the biomass combustion process to heat the water in the boiler exchanger circuit. The hot water is then diverted to the heating circuit.
Occasionally it is necessary to remove the ashes generated by biomass combustion and clean the burner.
Many situations require one or more back-up boilers, especially those involving residential accommodation. A properly designed and installed biomass boiler will be as reliable as a fossil fuelled boiler, and in this respect the usual rules for specifying back-up boilers should be applied. However, as a biomass boiler is rarely sized to meet the peak load, the back-up boiler usually acts as a peak-topping boiler as well. Hence, it is usual for back-up boilers to be sized to meet the peak load.
We would recommend your biomass boiler has at least an annual maintenance service. Like anything if you maintain your boiler correctly it will last longer and perform better. Biomass boilers burning even the most difficult of materials can operate unattended, but weekly inspection visits are required to carry out a visual inspection of the boiler and fuel feed system, to check the lubrication of bearings and to empty the ashbin.
As a large enterprise specializing in manufacturing boilers, ZOZEN...
