Combustion Efficiency
Combustion efficiency is the effectiveness of the burner only and relates to its ability to completely burn the fuel. The boiler has little bearing on combustion efficiency. A well-designed burner will operate with as little as 15% to 20% excess air, while converting all combustibles in the fuel to thermal energy.
Thermal Efficiency
Thermal efficiency is the effectiveness of the heat transfer in a boiler. It does not take into account boiler radiation and convection losses - for example, from the boiler shell, water column piping, etc.
Fuel-to-Steam Efficiency
Controlling the temperature of a thermal oil heater during operation is crucial for several reasons, directly impacting the efficiency, safety, and lifespan of the system. Thermal oil heaters, also known as hot oil heaters, are used in various industrial processes for heating applications. They operate by circulating thermal oil through a closed loop, transferring heat to a desired location. Here's why temperature control is essential in these systems:
1. Ensuring Operational Efficiency:
Optim...
ZOZEN Boiler is uniquely positioned to offer insights into the advantages of each system and help customers make informed decisions based on their specific needs.
ZOZEN's Steam Boilers:
Versatility and Efficiency: ZOZEN's steam boilers are known for their versatility and efficiency. They are ideal for a wide range of industrial applications where steam is required for both heating and process purposes.Advanced Technology: Incorporating the latest technology, these boilers offer high efficiency...
Identify the Cause: Before attempting to fix the issue, it's important to understand why the grates are stuck. Common reasons include excessive ash accumulation, warped grates due to overheating, mechanical failures, or obstructions caused by foreign objects.
Shut Down the Heater: For safety, turn off the heater before inspecting or repairing the grates. Ensure that all safety protocols are followed to prevent accidents.
Inspect for Ash and Debris: Check the grates for any ash buildup or forei...
Typically, a steam boiler should receive servicing at least once per year. Any kind of safety failure with a boiler can have serious consequences, and so a yearly inspection will help to spot any safety issues that need to be addressed. Servicing your boiler on a regular basis can also help you to save money on repairs. If you spot a problem during routine maintenance, there's a good chance you'll be able to fix it at a much cheaper cost than if the problem goes unnoticed and becomes a larger and more serious issue.
Volatile matter in fuel, particularly in solid fuels like coal or biomass, plays a crucial role in the combustion process within boilers. Understanding the effect of volatile matter can help optimize the boiler operation for better efficiency and emissions. Here are the impacts of volatile matter on boiler combustion:
Ignition and Combustion Stability: High volatile matter content aids in the easy ignition of the fuel. As volatile components release and ignite rapidly when the fuel is heated, t...
If the electric current of the circulating pump in a thermal oil heater is lower than the normal value, it may indicate a problem with the pump or the system. Here are some potential causes and solutions:
1. Low fluid level: If the thermal oil level is low, the pump may not be able to circulate the oil properly, leading to lower current readings. Check the fluid level and add more oil if necessary.
2. Clogged filter: A clogged filter can restrict the flow of thermal oil, causing the pump to wo...
