Serious coal leakages in the fire grate of coal-fired boilers can be caused by several factors, each impacting the efficiency and safety of the boiler operation. Understanding and addressing these issues is crucial for maintaining optimal performance. Here are some common causes:
Wear and Tear: Over time, the fire grate components can wear down due to the constant exposure to high temperatures and the abrasive nature of coal. This wear can create gaps through which coal can fall.
Improper Grat...
Volatile matter in fuel, particularly in solid fuels like coal or biomass, plays a crucial role in the combustion process within boilers. Understanding the effect of volatile matter can help optimize the boiler operation for better efficiency and emissions. Here are the impacts of volatile matter on boiler combustion:
Ignition and Combustion Stability: High volatile matter content aids in the easy ignition of the fuel. As volatile components release and ignite rapidly when the fuel is heated, t...
Proper shutdown procedures are crucial for ensuring the safe and efficient operation of a coal-fired steam boiler. The following steps should be followed when shutting down a coal-fired steam boiler:
1. Reduce the load: Before shutting down the boiler, the load should be reduced to its minimum level. This will help to prevent sudden drops in pressure and temperature, which could cause damage to the boiler and its components.
2. Shut off the fuel supply: The fuel supply to the boiler should be ...
When it comes to coal fired boilers, the rear arch plays a critical role in the combustion process. The main function of the rear arch is to keep the fuel particles in suspension and prevent them from falling into the ash hopper, which can lead to incomplete combustion and decreased efficiency.
At ZOZEN, we understand the importance of a well-designed rear arch for coal fired boilers. That's why our coal fired boilers are equipped with advanced rear arch designs that enhance the combust...
Question details (Performance) :
1. The vibrating coal grate stops running totally or intermittently.
2. The current of vibrating coal grate motor rises abnormally.
3. The safety clutch of transmission machine of grate or safety pin is broken.
Answer: cause of the problem:
Boiler’s vibrating coal grate is a rotating combustion equipment, due to the bad working conditions, stuck stalling is easily happened and grate failure happens in daily application and ...
The first reason is unreasonable structural design.
In the operation of chain grate boiler, uneven distribution of short coal seams in grate, improper adjustment of coal feeder, unreasonable control of coal seams and poor regulation performance of air supply volume in air chamber will all lead to insufficient burning of coal.
The second reason is unreasonable setting of secondary air.
If the primary wind speed is too high, the air volume is too large, and the air rate is too large, the pulver...
Recently, some users have come to consult how to solve the ash leakage at the expansion joint of boiler flue outlet. ZOZEN Boiler suggested that in case of ash leakage from the expansion joint at the boiler flue outlet, please contact the professional industrial boiler manufacturer.
The type and parameters of coal-fired boilers are the direct factors affecting the cost of a small coal-fired boiler. For example, rated capacity, rated steam pressure, rated steam temperature, feed water temperature, etc. With different parameters, the more requirements, the higher the price.
