For the selection of heat fluid boilers, first step is to determine several parameters: thermal power in the process, the oil temperature, and the use of waste heat.There are several methods for determining the boiler's thermal power:1. Calculation. According to the specific heat capacity of the material to be heated, the heating temperature difference, the processing amount per unit time, etc., the thermal power is equal to the product of the above three points, and the calculation result considers a certain margin amount as the boiler capacity.2. The sum of thermal power in the process equipment can also be used as the basis for the heat power.3. Refer to the experience of the same industry to increase or decrease on the basis of peers.4. If steam heating is used, it can be converted into heat transfer oil of the same tonnage and the capacity is appropriately reduced.The determination of the temperature of the heat transfer oil can be determined according to the characteristics of th
(Question details) Specific performance:The temperature difference between the inlet oil and the outlet oil temperature of the boiler exceeds the given value.Answer：Cause of failure:(1) The oil supply of the heat oil circulating pump is insufficient.(2) The boiler operates overload.(3) Thermal oil metamorphism.(4) The boiler does not match the heating equipment.(5) Bad insulation effect.(6) There is gas or steam in the thermal oil. Troubleshooting:(1) Remove the faults of oil pump and pipeline.(2) Operate at normal load.(3) Change new oil.(4) Choose proper boiler.(5) Check the insulation layer and repair the loopholes.(6) Remove air or steam. ZOZEN pays much attention to boiler furnace insulation also, the inside is made of high quality insulation material, external use of stainless steel plate, which can maximumly reduce heat loss and improve the operating environment.
(Question Details) Specific Performance:The pipe of superheater bursts in circulating fluidized bed boiler operation.The bed pressure indicator fluctuates little. Answer: causes of failure:(1) Design Factors.(2) Manufacturing process, installation and maintenance quality.(3) The temperature control device is unreasonable or does not work properly.(4) Effect of operating conditions on overheating and explosion of superheater. Troubleshooting:(1) Report the fact to operator on duty and require operating the boiler in low load.(2) When the overheat damage is serious,please report it to operator on duty and require stoping the boiler immediately to prevent blowout of the near pipes.(3) Adjust the steam temperature as much as possible within the normal range.(4) If the superheater tube is not damaged badly, it has little effect on the temperature level of the steam, and it can be allowed to run in a low load range for a short period of time.
(Question Details) Specific Performance:Broken coal is one of the most common failures of the coal feeder. The coal feeder is the lifeline of the boiler. Its normal operation is the basic guarantee for the normal and stable operation of the boiler, because it’s common occurrence that the coal feeder breaks the coal, especially when multiple coal feeders broken coal simultaneously, the improper handling resulting in overheating, explosion, coking, shutdown and other failures. Answer：cause of failure:(1) The particles of fluidized bed boiler fuel are coarse, but the fine particles in the fuel have a large amount of moisture. It is very easy to bond, resulting in the clogging of coal bunker and coal feeder.(2) Coal particles are jammed and squeezed in the coal feeder, causing the coal feeder chain to break.(3) Impurities in coal, such as woven bags and tree blocks, enter the coal feeder, causing coal feeders to jam, blockage, trip and break pins. Troubleshooting:(1) Fluidized Be
(Question details) Specific performance:The wall thickness of several boiler tubes was significantly reduced in a large area, the remaining wall thickness was 2.0mm, and some furnace tubes were corroded and worn out. Furnace tube wall is covered with a thick layer of uneven scale, the surface of the scale is brick red and black, scale layer is loose, and it is easy to remove the inner wall of the furnace tube, after removing, the furnace tube wall covered with a layer of corrosion pits. There is a thin layer of brick red corrosion on the outer wall of boiler tube, some of which are attached with black adhesive. Answer: Fault reason:1. The boiler is seriously short of water.2. Poor water circulation and uneven combustion.3. The unqualified quality of the boiler water and undemanding chemical supervision make the inner wall of the pipe corrode and scale, causing the pipe overheat and reduction of the strength.4. Due to the presence of impurities and scale, the furnace tube is blocked ins
Question details (performance):The burner motor of the gas boiler is running and the ignition is normal, but it is stopped by failure. Answer: Fault reason:The solenoid valve is not opened because the solenoid valve coil is damaged or the cable is broken. Troubleshooting:Replace solenoid valve or fix circuit failure, check voltage on terminal.
