A biomass boiler is a boiler designed to burn solid fuels classed as biomass. Such boilers can be supplied to burn every form of biomass from woodchips, wood pellets or logs to waste agricultural materials such as straw and grain husks, olive kernels, rice and the dust from any of these including sawdust. Boilers need to be designed to burn specific materials, with any given boiler able to burn a limited range of biomass.
ZOZEN biomass-fired boiler has wide fuel adaptability, is suitable for a wide variety of biomass fuels including biomass particle, wood chips, palm shell, straw and so on. The engineering technique personnel of ZOZEN optimized the design of the feeding hopper, the length and width of the fire grate, rotary speed of gearbox, 1st and 2nd air ratio, vapor orientation and position, etc; the above upgrades ensure the high thermal efficiency and stable operation of the boiler.
A thermal fluid system is a closed loop using mineral or synthetic oil as the heat transfer fluid. These systems operate at elevated temperatures while maintaining low system pressures. Fluid is circulated within the heater tubes and flue gases heat the fluid.
For the selection of heat fluid boilers, first step is to determine several parameters: thermal power in the process, the oil temperature, and the use of waste heat.There are several methods for determining the boiler's thermal power:1. Calculation. According to the specific heat capacity of the material to be heated, the heating temperature difference, the processing amount per unit time, etc., the thermal power is equal to the product of the above three points, and the calculation result considers a certain margin amount as the boiler capacity.2. The sum of thermal power in the process equipment can also be used as the basis for the heat power.3. Refer to the experience of the same industry to increase or decrease on the basis of peers.4. If steam heating is used, it can be converted into heat transfer oil of the same tonnage and the capacity is appropriately reduced.The determination of the temperature of the heat transfer oil can be determined according to the characteristics of th
1. They are all a heat conversion device. The heat transfer medium they use is different. The water used in the steam boiler is heated to become steam. The heat transfer medium of thermal oil heater is heat medium oil. The heat is transferred to the heated substance by the heat medium oil.2. When a higher heating temperature is required, such as 280 degrees, the steam pressure of the steam boiler should reach 7MPa or more, and the process piping and heat exchange equipment must also withstand the same pressure. The equipment cost is high and dangerous. Thermal oil heater provides a temperature above 280 degrees, but the pressure is lower than 1MPa.3. The temperature of thermal oil heater can be accurately controlled within 3 degrees and the temperature of the steam changes greatly.4. Thermal oil heater is used alone, the exhaust gas temperature is higher, and the thermal efficiency is lower than that of the steam boiler. However, if used in conjunction with a steam boiler, the
Question details (performance):Black smoke happens during operating. Answer: Fault reason:(1) Insufficient air volume, improper air distribution, low furnace temperature: boiler usually equipped with air preheater, but when the air preheater has leakage, hot air flow doesn't satisfy the need of burning, smoke will happen.(2) In the case of stalling situation in full automatic oil-fired boiler: significant increase of furnace negative pressure, no flame can be seen from the inspection hole, steam pressure and steam temperature drop, the steam flow decreases sharply. The water level drops suddenly and then rises sharply.(3) Incomplete fuel burning: this is the main cause of boiler smoke, in the operation, some combustible gases such as carbon monoxide, hydrogen, methane will be generated in addition to carbon dioxide, sulphur dioxide, water vapor and oxygen, nitrogen, etc. during incomplete combustion. They burn and generate black smoke. Incomplete combustion of fuel will not only lead t
Question details (Specific performance):Biomass environmental protection and energy saving fuel made of straw and livestock etc., their combustion is not full. Answer: The cause of the problem:1. Air quantity is insufficient or too big.2. Outer flame position is not proper.Troubleshooting:1.Sufficient temperature： sufficient combustion of biomass boiler needs high temperature, combustion rate is proportional to the temperature, to raise the temperature as much as possible but guarantee there is no slagging.2. Proper air volume. If the air volume is too large, it will reduce the temperature of the furnace and increase the incomplete combustion of fuel. If the air volume is insufficient, the combustion efficiency will be reduced, and the waste of fuel will also increase the emission of smoke.3. Sufficient mixing of fuel and air. During the burning stage of biomass boilers, the sufficient mixing of air and fuel should be ensured and the disturbance should be strengthened during the burnin
Question details (Performance):1. High temperature of motor, fast temperature rise.2. Overload, high outlet pressure and frequent safety valve open often.3. The vibration is intensified, the side vibration of the fan motor coupling is large, and the fan body never vibrates to vibration.4. No obvious vibration was found in no-load test of fan motor. Answer: Fault reason:Fan bearing vibration is common fault in the operation, the vibration of the fan will cause damage of bearing and blade, bolt looseness, chassis and wind damage, fan vibration rises abruptly in the operation. this is because when the gas enter impeller and the rotating blade working face has certain angle, according to the principle of fluid mechanics, gas from non-working face must be a spiral blade, so the dust particles in the gas will slowly sedimentation due to vortex. Airfoil blades are very easy to accumulate dust. When the accumulated ash reaches a certain weight, a part of the large amount of accumulated ash wi
Question details (performance):The burner motor of the gas boiler is running and the ignition is normal, but it is stopped by failure. Answer: Fault reason:The solenoid valve is not opened because the solenoid valve coil is damaged or the cable is broken. Troubleshooting:Replace solenoid valve or fix circuit failure, check voltage on terminal.
