Retrofitting a piece of equipment or an existing industrial heating system can be very challenging, but it can be especially frustrating if you haven't planned well ahead of time. You'll want to be sure that you've done your homework to ensure that retrofitting the piece of equipment you have in the way you have in mind is actually possible.
If it is possible, you'll want to work with the appropriate engineers to figure out exactly what it will entail, how much it will cost, what impact it will have on operations, etc.
ASME code – also known by its longer name: ASME Boiler & Pressure Vessel Code – regulates the design, development, and manufacturing of boilers used in a variety of industries and applications.
This code was developed by the American Society of Mechanical Engineers, an organization that has been around for well over 100 years and is focused on establishing safety codes and standards for mechanical equipment.
Within the industrial heating industry, ASME code is the established standard that many pieces of equipment are built to.
Heating systems that adhere to the specifications set forth by ASME code have been constructed according to guidelines intended to promote safety and quality. As such, heating equipment that is ASME code compliant has been thoroughly inspected to assure that it meets high safety and quality standards.
Economizer is one of steam boiler’s equipment which is used to heat feedwater before it is supplied into steam drum. Economizer is the heat exchanger equipment to increase boiler efficiency by absorbing heat recovery of flue gases. The lower temperature of flue gas out from stack, the heat loss will be less and the fuel which is needed to convert water into steam will be also less in certain circumstances. So it can be said that economizer can save the fuel efficiently. Economizer will make temperature of feedwater higher, so steam boiler can produce steam easily.
Efficiency is especially important on a large scale and manufacturing and production operations are no exception. Here are two key reasons why you may want to consider upgrading your industrial heating equipment or installing a new, highly efficient thermal fluid heating system in your plant or facility.
Industrial boilers are welded from sturdy steel plates that are engineered to withstand intense heat and pressure - as a result of this thick steel, boilers can sometimes weigh as much as 165 tons! The construction of hot water boilers and steam boilers is very similar. They both feature a cylinder tube, otherwise known as the pressure vessel. The pressure vessel contains something called a flame tube, which is fired through a burner and a reversing chamber that feeds flue gases back through a second smoke tube. These flue gases are reversed again via an external reversing chamber. This reversing chamber sends the flue gases to the end of the boiler, in the third smoke tube pass. A major difference between hot water industrial boilers and the steam versions? Hot water boilers, as their name implies, are usually completely filled with hot water during their operation, while steam boilers are filled with water only until the ¾ mark, with the top fourth of the boiler reserved for steam.
Here are some common issues that could cause your industrial boiler to misbehave.
1. Burner Not Functioning Correctly.
If the boiler burner fails or is faulty, then your boiler is not going to be able to generate heat efficiently, or in the worst case not at all . As industrial boilers are in almost constant use they are built to be very robust and last for decades, nevertheless they can still have problems with broken burners from time to time. Burner pumps, heads and nozzles can all cause problems but a swift replacement should limit your down time.
Nitrogen Oxides, commonly referred to as NOx, is a family of poisonous gases. These gases are best known for their role in air pollution, leading to occurrences of acid rain, smog, and the deterioration of the ozone layer.In short, NOx is harmful to the atmosphere and the environment and needs to be limited as much as possible.The problem is that NOx is quite common. It's created as a result of fuel burning at high temperatures. Cars, trucks, boats, and other kinds of vehicles emit NOx almost co...
Boilers are often distinguished by fuels that power them. The kind of fuel makes an essential difference in operating costs and environmental impact, so it’s important to learn about the various types of boiler fuel.
Coal, is a common boiler fuel. It dominates the global energy arena due to its abundance, affordability and wide distribution across the world. The most commonly used coal fuels include anthracite, bituminous coal, sub-bituminous coal, lignite and peat.
