Industrial boilers are machines or engineering devices whose primary objective is the generation of steam. The heat that is generated, which can come from any energy source, causes it to be transformed into energy for use, either through a liquid phase medium or steam.
Water, which is the primary fluid inside the closed metal container of the industrial boiler, is heated to an atmospheric temperature and a pressure higher than the external one. Once the steam is generated, it advances through the pipes.
Steam boilers with a low NOx system are specially designed to minimize the environmental impact with the production of dry saturated steam. This type of boiler incorporates a stainless steel economizer with a cross flow integrated within the boiler and that, consequently, allows to reach maximum efficiency.In addition, it has a natural gas burner with low NOx emissions.
In superheated industrial water boilers, the water is pressurized and boiled to 100°C producing steam. These boilers are pyrotubular, with a high volume of water and a large temperature exchange zone. The designs can adapt to temperatures and pressures according to needs.
Biomass steam boilers recover the heat generated during the biomass combustion process to heat the water in the boiler exchanger circuit. The hot water is then diverted to the heating circuit.
Occasionally it is necessary to remove the ashes generated by biomass combustion and clean the burner.
Any boiler where the products of combustion flow on the inside of a tube with the heat transfer media (ex. water, steam, or hot oil) on the outside. The tubes can be orientated vertically, horizontally or at an angle.
The pressure of the steam is directly related to its temperature. So process temperature will require steam used to be at a specified pressure. For example, a process requires that needs temperatures at 150°C will require steam delivered at 6 Kg/cm2 or higher.
Steam carries about 540 Kcal/kg of useful energy whereas hot water and thermal fluid carry much less energy. Steam does not require a pump to transfer the energy. Generally, if the heating temperatures required are <100°C, then hot water can be used and if temperatures >180°C are needed then thermal fluid might be a better choice. For process temperatures between 100°C and 180°C steam is considered a viable option.