zozen boiler
Home Service FAQs Boiler basics What problems can occur if a steam boiler level sensor fails?

What problems can occur if a steam boiler level sensor fails?

19 Jun 2020

A water level sensor fail on a steam boiler is extremely dangerous. The low water cut of should be tested daily. If the sensor fails the boiler could turn all the water into steam, leaving the boiler dry. Without water in the boiler the flame from the burner would heat up the heating surface to extreme temperatures and would crack and damage the inside of the boiler. But that’s not the dangerous part. If water added to boiler while it is extremely hot. Once water touches the extremely hot heating service, water would immediately start to evaporate into steam. When water evaporates it expands 18x it’s original size. The boiler would explode from the sudden increase in pressure from the inside. Some in some cases, boilers that have exploded out of a building and have landed 100s of feet away.

Related FAQs View More
Related news View More
  • ZOZEN Boiler Supplies Gas-Fired Steam Boilers to Venezuelan Industrial Plants
    Over the past two years, ZOZEN Boiler has supplied gas-fired steam boilers and related services to industrial customers in Venezuela. The applications include beverage production and papermaking. This article presents two projects: a 3 t/h WNS gas-fired steam boiler supplied to a Venezuelan beverage manufacturer and a 15 t/h WNS gas-fired steam boiler supplied to a local paper mill. Steam Supply for Beverage ProductionSteam is used in beverage production for blending, sterilization, equipment ...
    18 Aug 2026
  • Steam Runs Through the Brewing Process: ZOZEN Boiler Supports the Baijiu Industry
    Baijiu production is a continuous process. From grain steaming and fermentation to distillation, sterilization, and fermented-grain residue handling, many stages require a stable steam supply. As baijiu producers expand their operations, boiler systems need to provide sufficient steam while also adapting to different fuel conditions, changing loads, and environmental management requirements. In recent years, ZOZEN Boiler has developed steam boiler and auxiliary system solutions for baijiu produ...
    11 Aug 2026
  • A 10 TPH Boiler Delivered in 40 Days: The “ZOZEN Speed” Behind Yanjing Beer’s Letter of Appreciation
    Recently, Wuxi Zozen Boilers Co., Ltd. received a letter of appreciation from Yanjing Beer (Guilin Lijiang) Co., Ltd. In the letter, the customer expressed appreciation for ZOZEN Boiler’s responsiveness, coordination, and delivery support throughout the project. The customer also noted that ZOZEN helped resolve issues related to scheme adjustments, equipment access, and the delivery schedule. Letter of appreciation from Yanjing Beer (Guilin Lijiang) Co., Ltd. The letter was related to ...
    04 Aug 2026

Find the Right Boiler For You

Name *

Email *

WhatsApp/WeChat

Products

Power/Capacity