What problems can occur if a steam boiler level sensor fails?
A water level sensor fail on a steam boiler is extremely dangerous. The low water cut of should be tested daily. If the sensor fails the boiler could turn all the water into steam, leaving the boiler dry. Without water in the boiler the flame from the burner would heat up the heating surface to extreme temperatures and would crack and damage the inside of the boiler. But that’s not the dangerous part. If water added to boiler while it is extremely hot. Once water touches the extremely hot heating service, water would immediately start to evaporate into steam. When water evaporates it expands 18x it’s original size. The boiler would explode from the sudden increase in pressure from the inside. Some in some cases, boilers that have exploded out of a building and have landed 100s of feet away.
-
WNS series gas-fired (oil-fired) steam boilerLive Chat1-20 t/h0.7-2 MPa
-
WNS series gas-fired (oil-fired) hot water boilerLive Chat0.7-14 MW0.7-1.25 MPa
-
SZS series gas-fired (oil-fired) hot water boilerLive Chat7-116 MW1-1.6 MPa
-
Email us
-
WhatsApp: +86 18861589035
WeChat: +86 13506150756
Live Chat

-
When an industrial boiler arrives on site, what first catches a customer’s attention is often not the specification sheet, but the overall appearance of the equipment in the plant environment. For boiler equipment, exterior design is not only about visual presentation; it also reflects the manufacturer’s approach to product details, on-site management, and brand image. ZOZEN Boiler has upgraded the exterior of its SZL series biomass boiler, presenting a more unified visual design and...19 May 2026 -
From May 6 to 7, 2026, PALMEX JAKARTA 2026, the International Palm Oil Industry Equipment Exhibition, was held at JIEXPO in Jakarta, Indonesia. At booths 190 & 192, ZOZEN Boiler presented its boiler products and thermal energy solutions for industries such as palm oil processing. During the two-day exhibition, ZOZEN welcomed multiple groups of visitors, including existing clients and new prospects. Some new visitors returned to the booth several times for further discussions, and the overall...12 May 2026 -
ZOZEN Boiler has recently shipped a 10-ton WNS series heavy oil steam boiler to Ecuador, where it will support the production line of a local corrugated board packaging company. The project marks another step in ZOZEN’s expansion in Ecuador’s paper industry and reflects growing demand in South America for reliable steam supply, fuel adaptability, and after-sales support. ZOZEN WNS series heavy oil condensing steam boiler Stable steam supply matters in paper productionIn paper and...05 May 2026











