Boiler is a kind of thermal energy conversion equipment composed of drum and furnace. It uses fuel combustion to heat water into steam or hot water to provide power for production or help auxiliary production. With the continuous improvement of industrial manufacturing technology, boiler's control has also changed from the traditional full manual operation to the present automatic intelligent control.
Combustion Efficiency
Combustion efficiency is the effectiveness of the burner only and relates to its ability to completely burn the fuel. The boiler has little bearing on combustion efficiency. A well-designed burner will operate with as little as 15% to 20% excess air, while converting all combustibles in the fuel to thermal energy.
Thermal Efficiency
Thermal efficiency is the effectiveness of the heat transfer in a boiler. It does not take into account boiler radiation and convection losses - for example, from the boiler shell, water column piping, etc.
Fuel-to-Steam Efficiency
The coal-fired boiler has always been one of the important boiler types in the industrial production and its operating costs and capacity play an important role in the enterprise operation.
Controlling the temperature of a thermal oil heater during operation is crucial for several reasons, directly impacting the efficiency, safety, and lifespan of the system. Thermal oil heaters, also known as hot oil heaters, are used in various industrial processes for heating applications. They operate by circulating thermal oil through a closed loop, transferring heat to a desired location. Here's why temperature control is essential in these systems:
1. Ensuring Operational Efficiency:
Optim...
Black smoke in gas-fired boilers is typically an indication of incomplete combustion, where the fuel is not being burned efficiently. This can happen due to several reasons:
Poor Air-to-Fuel Ratio: The most common cause of black smoke is an improper balance between the air and fuel. Too much fuel or insufficient air leads to incomplete combustion, resulting in black smoke due to unburnt carbon particles.
Dirty or Clogged Burners: Over time, burners can become dirty or clogged, affecting the ef...
If the burner motor of a gas-fired boiler is not running, several issues could be at play. Diagnosing the problem involves checking various components and systems. Here are some common causes:
Electrical Issues: Check if there's an electrical supply to the motor. A tripped circuit breaker, blown fuse, or loose wiring could interrupt power supply to the motor.
Faulty Motor: The motor itself could be malfunctioning. Over time, motors can wear out or burn out due to electrical issues or mechanica...
Thermal fluid degradation or “burn-up” in a thermal fluid heater can be a significant issue that leads to the loss of fluid properties, system inefficiency, and potential equipment damage. Here are the common reasons why thermal heating fluid may degrade or burn up in your thermal fluid heater:
1. Overheating:
Exceeding the thermal fluid’s maximum recommended operating temperature can lead to ‘cracking’ or breaking down of the fluid. This may produce low molecular...
Choosing a thermal fluid (also known as a heat transfer fluid or HTF) for an industrial boiler application is a critical decision, as it directly impacts the safety, efficiency, and performance of your heating system. Here’s a step-by-step guide to help an industrial boiler buyer or manufacturer choose the right thermal fluid:
1. Operating Temperature Range:Determine the required operating temperature range of your application. Choose a thermal fluid that has a bulk temperature operating ...
