The quality of the water used to produce the steam in the boiler will have a profound effect on meeting the objectives such as safe operation, maximum combustion and heat transfer efficiency, minimum maintenance and long working life.
The food processing needs the steam or hot water to assist the production and improve the efficiency. Usually, the food plant needs the small tonnage boiler, so the coal-fired boiler is not recommended.
As a well-known boiler manufacturer in the industry, ZOZEN Boiler's SZS series oil/gas-fired steam boilers are widely recognized in the market for their excellent performance and diverse application scenarios. Among them, the SZS15 boiler stands out as an ideal choice for many industrial users due to its outstanding parameter configuration and technical advantages. Below, we will introduce the main features of the SZS series and focus on analyzing the performance advantages of the SZS15 boiler.
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Percussive sounds ("banging," "hammering," or "knocking") and vibrations in boiler drums or pipes are serious operational anomalies that demand immediate attention. At ZOZEN, we engineer our coal-fired boilers (like the SZL water-tube and DZL fire-tube series) to minimize these risks, but they can still arise due to operational or system issues. Here are the primary causes and ZOZEN's approach to mitigation:
Common Causes & ZOZEN Solutions:Water Hammer (Steam Condensation Shock):
Cause: Ra...
The primary purpose of the boiler is to supply energy to the facility's operations – for comfort heating, manufacturing process, laundry, kitchen, etc. The nature of the facility's operation will dictate whether a steam or hot water boiler should be used. Hot water is commonly used in heating applications, with the boiler supplying water to the system at 120°F to 220°F. The operating pressure for hot water heating systems usually is 30 psig to 125 psig (hydrostatic). Under these conditions, there is a wide range of hot water boiler products available. If system requirements are for hot water of more than 250°F, a high-temperature water boiler should be considered.
The operating cost of a 15-ton steam boiler has always been a focus of attention for businesses. ZOZEN's 15-ton steam boilers, with their high efficiency and energy-saving characteristics, have become an ideal choice for businesses to reduce operating costs and improve production efficiency. Let's delve into the composition and optimization strategies of the operating costs of 15-ton steam boilers.
The operating costs of a 15-ton steam boiler are influenced by a variety of factors, incl...
Boiler is a kind of thermal energy conversion equipment composed of drum and furnace. It uses fuel combustion to heat water into steam or hot water to provide power for production or help auxiliary production. With the continuous improvement of industrial manufacturing technology, boiler's control has also changed from the traditional full manual operation to the present automatic intelligent control.
Combustion Efficiency
Combustion efficiency is the effectiveness of the burner only and relates to its ability to completely burn the fuel. The boiler has little bearing on combustion efficiency. A well-designed burner will operate with as little as 15% to 20% excess air, while converting all combustibles in the fuel to thermal energy.
Thermal Efficiency
Thermal efficiency is the effectiveness of the heat transfer in a boiler. It does not take into account boiler radiation and convection losses - for example, from the boiler shell, water column piping, etc.
Fuel-to-Steam Efficiency