When it is found that the boiler steam pressure can't rise, the first thing we should do is to check whether the water pump of the gas-fired steam boiler works and how much the pressure of the water pump of the gas-fired steam boiler can reach. When installing the water pump of the gas-fired steam boiler, a pressure gauge is installed on the water pump. This is because, if the gas-fired steam boiler does not add water, it can be detected whether it is caused by the water pump.
As a kind of special equipment, the safe operation of industrial boilers is the key point that every enterprise may pay attention to. Today, let’s talk about the normal water level in boiler operation.
During the normal operation, the steam drum water level maintains 0mm, and the allowable fluctuation range is ±30mm, with the maximum not exceeding ±50mm.
First of all, don't panic. According to the normal shutdown sequence, check whether the fuel, steam and water valves of gas-fired boiler meet the shutdown requirements.
Secondly, close the surface blowdown valve of the gas-fired boiler to prevent other faults of the boiler. Then, quickly close the main steam valve to prevent the gas boiler drum from losing water.
Thirdly, close the deaerator air supply valve, the main power switch and the natural gas valve. The air inlet of the gas-fired boiler burner should not be blocked to reduce the area of the air inlet, and the room ventilation should not be blocked to avoid the formation of toxic and harmful gases.
Different steam pressures correspond to different steam temperatures.
1. The steam temperature of low-pressure boiler is mostly saturation temperature or not higher than 400℃.
2. The outlet pressure of medium-pressure boiler is 3.8 ~ 5.4 MPa, and the commonly used steam temperature is 450℃.
3. The outlet pressure of sub-high pressure boiler is 5.4 ~ 9.8 MPa, and the common steam temperature is 540℃.
Manually close the fuel supply valve, stop the combustion, purge after the program enters, until the end of the purge, stop the program such as burning heavy oil, and enter the line sweeping stage before stopping the combustion, and purge with steam or light oil pipe; Generally, steam purging is used when stopping for a long time.
When the water level is high, the quality of steam will drop. This is because the water level will enter the steam-water separator, and the water will slide out with the steam.
It is necessary to confirm whether the boiler pressure is correspondingly higher when steam is not used and lower when steam is used. This is mainly due to the different water pressure and volume under different pressures.
As a kind of equipment that needs to be used continuously for a long time, it is quite common for the boiler to malfunction due to operation errors or environmental quality problems. Today, Let’s discuss the causes, analysis and solutions of common faults of steam boilers.
