The causes of coal erosion as distinct from all the other types of erosion are many but from a theoretical point of view are simply high velocity particles impacting and rubbing along the surface of the tubes.
The boiler designer minimises this by providing a volume in the furnace and a direction of travel of the coal such that it is burned before it can touch the tubes. This can be defeated by increasing the velocity reducing the combustibility or increasing the mass flow. All of these parameters occur if you reduce the calorific value of the fuel or overload the boiler. If you had no erosion before changing your fuel that is the cause. If you have never had design fuel you dont know if it would have eroded anyway. If it would the cause will be a different reason such as arodynamic flows and aiming of the burner or size of the tartget fireball centre. This is a serious problem and should be dealt with by an experienced expert.
First of all, we should consider the thermal insulation effect. The main function of a gas-fired boiler is to provide heat energy. Good surface packaging material can avoid heat loss and save the fuel. It is suggested to choose glass wool which has a good insulation effect.
Secondly, we should consider the boiler appearance. It is best to choose a white color plate package when buying a gas-fired boiler, which not only has a beautiful appearance but also has a good insulation effect.
Finally, we should consider the boiler size. Wrong boiler size will cause some unnecessary troubles.
When the oil temperature rises to a certain temperature that the oil and gas molecules on the surface of the oil tend to saturate, can catch fire and maintain continuous combustion for a duration of not less than 5S. The temperature is called ignition point.
Fuel freezing point is the temperature at which the fuel loses fluidity. It is an important index that indicates the fuel flows at low temperatures. It often refers to the maximum temperature at which the oil surface remains stationary within 1 minute. The higher the fuel freezing point, the lower the low-temperature fluidity. When the oil temperature is below the freezing point, it cannot be transported in the pipeline.
The gas consumption of 10 tph gas-fired boiler is related to technical parameters.
Such as heating surface layout, heat preservation effect, heat loss, water capacity, etc. The calculation formula of gas consumption of 10 tph gas-fired boiler is as follows:
=10 tph gas-fired boiler output÷ thermal efficiency ÷calorific value of natural gas
= 6,000,000 kcal ÷ 0.98 ÷ 8,600 kcal / h = 712 m3
Therefore, the gas consumption of 10 tph gas-fired boiler is 712 m3/ h
The gas consumption of the above gas-fired boiler is calculated at full capacity. In practice, the gas consumption changes with the operation load and operation conditions. In addition, if thermal efficiency of the gas-fired boiler is different, the gas consumption is different, too. The higher thermal efficiency is, the lower gas consumption is.
The oil and air must be mixed for the combustion of the fuel droplets to take place. The combustion speed depends on the evaporation speed of oil droplets and the mixing speed of oil and air. The evaporation speed of oil droplets is related to the diameter and temperature of oil droplets. The smaller the fuel droplets, the higher the temperature and the faster the evaporation. On the other hand, it is conducive to mixing and combustion. The smaller the fuel droplets, the larger the air contract surface. Therefore, the fuel oil must be atomized before combustion. And, the oil can be heated and evaporated rapidly and fully burnt after it is injected to the furnace.
There are so many options to weigh when looking for high efficiency boilers: hot water or steam, wetback or dryback, type of fuel, and more. However, there are a few key considerations to make when evaluating a new boiler for efficiency that will help you no matter what your other considerations may be. Look for a fan that can deliver a stable air supply, a burner and boiler unit that can produce low emissions, a design that maximizes flue gas velocity, smart pressure vessel design, and an efficient heating power to boiler surface ratio are just a few considerations to keep in mind. These simple but powerful design elements are hallmarks of solid construction and will add up to significant performance enhancements. Our team members are always available for consultation and can make specific recommendations when it comes to models once we know more about your needs.
The main sectors in which industrial steam boilers are used are:
Food, in industrial bakeries or baby food (as an example)
Textile, in rotary dryers
Chemical, for reactors or storage
Pharmaceutical, for the manufacture of medicines
Cosmetics, for the production of perfumes and creams
Stationery and printing, in drying tunnels
The cement industry, for the manufacture of cement parts
Oil, for the storage and distribution of heavy oils
Wood, involved in the process of melanin production
Hospitals and hotels, especially in the laundry and kitchen areas
Automotive and surface treatment, for the final metal finishing.
