Selecting the right heat medium oil (also known as thermal oil or heat transfer fluid) for liquid phase heating systems is crucial for efficient and safe operation. Here are key factors to consider when choosing a heat medium oil:
Operating Temperature Range: Different oils have different operating temperature ranges. Choose an oil that can maintain stable thermal properties within the temperature range required by your system. Both the maximum and minimum operating temperatures are important t...
Conduction oil, commonly known as hot oil or heat transfer fluid, is an integral component in a broad range of industrial applications that require the transfer of thermal energy. This specialized fluid functions as an intermediary that carries heat from one point to another within a closed-loop system, ensuring the even distribution of heat across various machinery and equipment. Often, these oils are utilized in industries such as chemical processing, petrochemical plants, and manufacturing to...
Thermal fluid degradation or “burn-up” in a thermal fluid heater can be a significant issue that leads to the loss of fluid properties, system inefficiency, and potential equipment damage. Here are the common reasons why thermal heating fluid may degrade or burn up in your thermal fluid heater:
1. Overheating:
Exceeding the thermal fluid’s maximum recommended operating temperature can lead to ‘cracking’ or breaking down of the fluid. This may produce low molecular...
If the electric current of the circulating pump in a thermal oil heater is lower than the normal value, it may indicate a problem with the pump or the system. Here are some potential causes and solutions:
1. Low fluid level: If the thermal oil level is low, the pump may not be able to circulate the oil properly, leading to lower current readings. Check the fluid level and add more oil if necessary.
2. Clogged filter: A clogged filter can restrict the flow of thermal oil, causing the pump to wo...
Regular maintenance is essential to ensure safe and efficient operation of industrial thermal oil heaters. Here are some of the key maintenance tasks that should be performed:
1. Daily checks: The operator should perform daily checks of the heater, including checking the fuel level, the temperature of the thermal oil, and the pressure of the system.
2. Cleaning: The heater should be cleaned regularly to remove any buildup of soot, ash, or other debris that can reduce efficiency or cause damage...
Oil-fired hot water boilers are hot water equipment that is widely used in industrial and civil fields. However, sometimes during use, oil-fired hot water boilers may emit a large amount of white smoke. What is the cause of this?
Firstly, the reason for the oil-fired hot water boiler emitting a large amount of white smoke may be incomplete combustion of the boiler. This may be due to insufficient oil supply, poor oil quality, excessive deposits inside the combustion chamber, and other i...
An Interlock in the boiler’s control system is a programmed or hardwired condition that forces a device to be in a pre-determined or permissive state before the process can continue.
Depending on design pressure, fuel type, either liquid, gas or solid, all steam boiler require interlocks to sequence the operation and to prevent damage to the boiler. Examples of such devices are High or Low Boiler Drum Water Level, Low Boiler Feed Pump Pressure, High or Low Fuel pressure, High or Low Atomization pressure (oil fired), Proof of Ignition, Proof of Flame, FD and/or ID (solid fuel) Fan Motor Operation or combustion air pressure, Damper or Valve position and High Boiler Steam Pressure as well as O2 and furnace temperature.
Here, we'll address four of the key mechanical benefits that serpentine coil heaters have to offer.
1. Coil Replacement
Coil replacement in serpentine industrial coil heaters is notably easier than that in helical coil heaters. With serpentine coil thermal oil heaters, you can replace one tube at a time instead of replacing the entire coil. This can save you thousands of dollars on the cost of purchasing a new helical coil in its entirety. Because the coil replacement can be taken care of quickly, you'll also save hundreds of thousands of dollars by avoiding excess facility downtime.
