Percussive sounds ("banging," "hammering," or "knocking") and vibrations in boiler drums or pipes are serious operational anomalies that demand immediate attention. At ZOZEN, we engineer our coal-fired boilers (like the SZL water-tube and DZL fire-tube series) to minimize these risks, but they can still arise due to operational or system issues. Here are the primary causes and ZOZEN's approach to mitigation:
Common Causes & ZOZEN Solutions:Water Hammer (Steam Condensation Shock):
Cause: Ra...
The primary purpose of the boiler is to supply energy to the facility's operations – for comfort heating, manufacturing process, laundry, kitchen, etc. The nature of the facility's operation will dictate whether a steam or hot water boiler should be used. Hot water is commonly used in heating applications, with the boiler supplying water to the system at 120°F to 220°F. The operating pressure for hot water heating systems usually is 30 psig to 125 psig (hydrostatic). Under these conditions, there is a wide range of hot water boiler products available. If system requirements are for hot water of more than 250°F, a high-temperature water boiler should be considered.
A firetube boiler can react very quickly to load changes due to the fact that it has a large volume of stored energy in the form of hot water and steam.
In the whole drying process, we should pay attention to gradually increasing the temperature instead of burning by raging fire; regularly checking boiler's water level and keeping it within the normal range; keeping the flame balanced in the furnace. In addition, we also should properly open the drainage valve and maintain the water level, regularly record the flue gas temperature to control the rise of temperature and high temperature and keep the temperature within the normal range. In general, under these conditions, boiler’s drying quality can be ensured.
Industrial boilers are an essential part of many manufacturing processes, providing the steam and hot water needed to power machinery and heat buildings. However, they can also be a significant source of energy consumption and greenhouse gas emissions, making it essential to ensure that they operate as efficiently as possible. In this article, we'll explore five ways to increase the efficiency of your industrial boiler, helping you to reduce operating costs, improve sustainability, and enhance p...
The water level of steam drum can reflect the condition between feedwater quantity and evaporation quantity of boiler. If the two parameters maintain a stable balance, the water level also remains unchanged; otherwise, the water level will rise or fall. Besides, there is also a false water level phenomenon. How do we understand the false water level?
Boiler economizers are devices that help to improve the efficiency of industrial boilers by recovering heat from the flue gas and transferring it to the boiler feedwater. In this article, we will explore how boiler economizers work and the benefits they offer. We will also introduce ZOZEN's boiler and economizer solutions that can help improve the energy efficiency of your industrial operations.
How Do Boiler Economizers Work?
A boiler economizer is essentially a heat exchanger that recovers w...
Boiler feedwater treatment system includes two parts: pre-desalination system and ion exchange desalination system.
The pre-desalination system includes ultrafiltration system, reverse osmosis system, dosing system, chemical cleaning system, compressed air system, etc.
The ion exchange desalination system includes ion exchange system, acid-base regeneration system, compressed air system, wastewater neutralization treatment system, etc.
The boiler feedwater treatment methods ar...
