In the process of the development of national economy, the importance of boilers is self-evident. The so-called boiler is a device that uses the heat energy released by fuel incineration to heat water or other media, so as to obtain steam, hot water or other media with specific parameters (temperature and pressure).
Water treatment outside the boiler
Before entering the boiler, raw water is treated with water treatment equipment to remove impurities such as hardness, salinity, dissolved oxygen, etc., so that the feed water can meet the water quality requirements specified by steam boiler. Common water treatment equipment includes sodium ion exchange water softening equipment, ion exchange desalination equipment, reverse osmosis water purification equipment and thermal oxygen removal equipment.
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There are many challenges and demands faced during the food processing, the choice of a steam boiler can make great difference in a company’s production. So, there are some tips for you to choose a steam boiler for a food processing facility.
Combustion is a process which needs constant air supply for its survival, but as we move up the earth i.e. at higher altitudes, things aren’t the same as they used to be at sea level. Due to decreased air density at higher altitude, it will consume the same volume of air but will not consume the same mass of air.
This results in less fuel consumption & less steam generation rate. Due to the reduction of mass flow of gases through tubes of a steam boiler, convective heat transf...
A steam boiler is a water containing vessel which transfers heat generated by a fuel source into steam, which is then piped and directed to points where it could be used while running industrial equipment. The basic idea here is to convert water to steam using a source of heat.
There are many opinions on the best way to clean a steam boiler. One of the oldest ways is to dissolve a pound of tri-sodium phosphate (TSP) and a pound of caustic soda (lye) in water and pour it into the boiler. Let it cook for a few hours and then drain the boiler. If you can't buy TSP in your town, try a commercial soap called MEX. It works well and will not damage the rubber gaskets found in some boilers. However, before you clean any boiler, check the manufacturer's instructions for their recommendations.
There are a number of considerations to factor when determining the best boiler for your steam generation needs like operating pressure, steam pounds/hour output, demand fluctuation, general application requirments and total cost of ownership, etc.
Two primary boiler types, the firetube boiler and the watertube boiler, are essentially opposite in design. The firetube boiler passes combustion gas inside a series of tubes surrounded by water in a vessel to produce steam, while a watertube instead sends water through a series of tubes surrounded by combustion gas used to transfer heat energy and produce steam.
The boiler gas consumption calculation need the following parameters: gas calorific value and boiler thermal efficiency.
Theoretically, the gas consumption of boiler = boiler thermal capacity ÷ (calorific value of gas x boiler thermal efficiency )
Take the 1 tph steam boiler as an example:
= 600,000 cal / (8500Kcal * 0.98) =72m3/h, the 1 tph boiler's gas consumption per hour is about 72 cubic meters.
