According to the differences in fuel and structure, industrial thermal oil heaters are mainly divided into the oil/gas-fired thermal oil heater and coal/biomass-fired thermal oil heater. The basic configurations of the thermal oil boiler system generally are as follows.
The food processing needs the steam or hot water to assist the production and improve the efficiency. Usually, the food plant needs the small tonnage boiler, so the coal-fired boiler is not recommended.
There are two types of burners for industrial steam boilers, depending on how they control the mixture of air and fuel at the key point in the boiler's operation, which is the generation of combustion.
Combustion Efficiency
Combustion efficiency is the effectiveness of the burner only and relates to its ability to completely burn the fuel. The boiler has little bearing on combustion efficiency. A well-designed burner will operate with as little as 15% to 20% excess air, while converting all combustibles in the fuel to thermal energy.
Thermal Efficiency
Thermal efficiency is the effectiveness of the heat transfer in a boiler. It does not take into account boiler radiation and convection losses - for example, from the boiler shell, water column piping, etc.
Fuel-to-Steam Efficiency
After combustion, biomass-fired boiler fuel will generate energy and also produce some combustible matter in fly ash which will have bad influence on the surrounding environment. Therefore, in order to realize the goal of environmental protection, we should reduce the generation of combustible matter in fly ash in biomass-fired boiler fuel.
Discharging high-temperature flue gas generated by a biomass-fired boiler efficiently and safely is crucial for boiler operation, environmental compliance, and energy recovery. These gases, if not handled properly, can lead to energy inefficiency and increase the emission of pollutants. ZOZEN Boiler, as a professional industrial boiler manufacturer, incorporates advanced technologies and strategies to manage and utilize high-temperature flue gases from biomass-fired boilers. Here's an overview o...
The thermal efficiency of an industrial boiler is a measure of how effectively the boiler converts the energy contained in the fuel into usable heat. It is typically expressed as a percentage, indicating the ratio of heat output for heating or producing steam to the energy input from the fuel consumed. This efficiency is crucial for understanding the performance of a boiler, as it directly impacts fuel consumption, operational costs, and environmental emissions.
Factors Influencing Thermal Effi...
Selecting a biomass-fired boiler for industrial applications involves careful consideration of various parameters to ensure efficiency, sustainability, and cost-effectiveness. Biomass boilers offer an eco-friendly alternative to fossil fuel-based boilers by utilizing renewable resources like wood chips, pellets, and agricultural waste. When choosing a biomass-fired boiler, pay attention to the following parameters:
1. Fuel Type and Availability:
Type of Biomass: The type of biomass fuel availa...
