Regular maintenance is essential to ensure safe and efficient operation of industrial thermal oil heaters. Here are some of the key maintenance tasks that should be performed:
1. Daily checks: The operator should perform daily checks of the heater, including checking the fuel level, the temperature of the thermal oil, and the pressure of the system.
2. Cleaning: The heater should be cleaned regularly to remove any buildup of soot, ash, or other debris that can reduce efficiency or cause damage...
Boiler economizers are devices that help to improve the efficiency of industrial boilers by recovering heat from the flue gas and transferring it to the boiler feedwater. In this article, we will explore how boiler economizers work and the benefits they offer. We will also introduce ZOZEN's boiler and economizer solutions that can help improve the energy efficiency of your industrial operations.
How Do Boiler Economizers Work?
A boiler economizer is essentially a heat exchanger that recovers w...
When it comes to coal fired boilers, the rear arch plays a critical role in the combustion process. The main function of the rear arch is to keep the fuel particles in suspension and prevent them from falling into the ash hopper, which can lead to incomplete combustion and decreased efficiency.
At ZOZEN, we understand the importance of a well-designed rear arch for coal fired boilers. That's why our coal fired boilers are equipped with advanced rear arch designs that enhance the combust...
Oil-fired hot water boilers are hot water equipment that is widely used in industrial and civil fields. However, sometimes during use, oil-fired hot water boilers may emit a large amount of white smoke. What is the cause of this?
Firstly, the reason for the oil-fired hot water boiler emitting a large amount of white smoke may be incomplete combustion of the boiler. This may be due to insufficient oil supply, poor oil quality, excessive deposits inside the combustion chamber, and other i...
The coal-fired boiler uses coal as fuel. The consumption of coal is a key factor to measure the efficiency of boilers. Under the same condition, the coal-fired boiler with less coal consumption can save more costs for enterprises. However, the coal consumption of coal-fired boilers is related to many factors, such as the efficiency of the boiler, the calorific value of fuel coal and the degree of coal combustion.
An Interlock in the boiler’s control system is a programmed or hardwired condition that forces a device to be in a pre-determined or permissive state before the process can continue.
Depending on design pressure, fuel type, either liquid, gas or solid, all steam boiler require interlocks to sequence the operation and to prevent damage to the boiler. Examples of such devices are High or Low Boiler Drum Water Level, Low Boiler Feed Pump Pressure, High or Low Fuel pressure, High or Low Atomization pressure (oil fired), Proof of Ignition, Proof of Flame, FD and/or ID (solid fuel) Fan Motor Operation or combustion air pressure, Damper or Valve position and High Boiler Steam Pressure as well as O2 and furnace temperature.
The circulating pressure of a thermal oil boiler is generated by the driving of the circulating oil pump to the thermal oil circulation. Generally, the working pressure of the thermal oil pump is 4 ~ 8kg / cm2. Actually, the pressure of the thermal oil pump differs from different working conditions.
What are the factors that affect the maximum pressure of thermal oil heater?
1. Pressure of circulating hot oil pump
The pressure of liqu...
Most petroleum products can be used as fuel, and boiler oil is a kind of refined oil, which is widely used in power plants and industrial boilers. Boiler oil is mainly made of petroleum cracking residue oil and straight-run residue oil, which is characterized by high viscosity and high content of non-hydrocarbon compounds, gum and asphaltene.
The formula of boiler oil mainly includes the following indicators: viscosity of the boiler oil, sulphur content, density, flash point, water content and ...
