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“boiler fuel oil supply system”- related faq

  • There is hammer sound, vibration and unstable pressure during the operation of thermal oil heater. 2018-07-12
    (Question details) Specific performance:There is hammer sound in the oil inlet pipe, and the pointer of the inlet and outlet pressure gauge fluctuates.Answers: Cause of failure:The system contains gas and moisture.Troubleshooting:(1) Exhaust air.(2) Cook oil.
  • What if tube explosion and bulge situation happen in the operation of thermal oil heater? 2018-07-12
    (Question details) Specific performance:Tube explosion and bulge of thermal fluid heater.Answer: Cause of failure:(1) Over temperature.(2) Over heating.(3) Hot oil metamorphism. Troubleshooting:(1) Emergency shutdown.(2) Oil discharge and fire extinguish.We use automatic control for operating, burning, high level tank level, outlet temperature and flowrate are all automatically regulated and protected to avoid overtemperature or overheating.
  • What if combustion of biomass fuel boiler is not sufficient? 2018-07-12
    Question details (Specific performance):Biomass environmental protection and energy saving fuel made of straw and livestock etc., their combustion is not full. Answer: The cause of the problem:1. Air quantity is insufficient or too big.2. Outer flame position is not proper.Troubleshooting:1.Sufficient temperature: sufficient combustion of biomass boiler needs high temperature, combustion rate is proportional to the temperature, to raise the temperature as much as possible but guarantee there is no slagging.2. Proper air volume. If the air volume is too large, it will reduce the temperature of the furnace and increase the incomplete combustion of fuel. If the air volume is insufficient, the combustion efficiency will be reduced, and the waste of fuel will also increase the emission of smoke.3. Sufficient mixing of fuel and air. During the burning stage of biomass boilers, the sufficient mixing of air and fuel should be ensured and the disturbance should be strengthened during the burnin
  • Why the slag discharge tube of circulating fluidized bed boiler will be blocked? 2018-07-12
    (Details on the problem) Specific Performance:Slagging pipe blocks during operation of circulating fluidized bed boiler. Answer:cause of failure:(1) The internal shape is caused by the limited expansion of the wear-resistant material inside the slag discharge pipe. The internal components of the slag cooler are deformed, affecting the fluidization of the slag cooler; the slag cooler is deactivated for a long time or a single slag cooler is selected for slagging, and the bed material in the deactivated slag cooler is bonded under the influence of steam, which being low temperature coke.(2) The operating personnel did not grasp the ratio of the fluidized air volume of the slag cooler. Inappropriate air volume ratio resulted in poor ash slag fluidization in the slag cooler. Troubleshooting:(1) Operation personnel should strengthen understanding of boiler operating conditions, adjust boiler parameters in a timely manner, set up the concept of boiler material dynamic balance, control boiler
  • Why is the water wall tube damaged when the circulating fluidized bed boiler operates? 2018-07-12
    (Question Details) Specific Performance:(1) There are blasting sounds in the furnace, and the furnace chamber is under positive pressure. There is smoke emitted from the combustion chamber in a leakage. In severe cases, the explosion-proof door of the boiler body opens.(2) Drum water level drops rapidly and the feedwater flow rate is not abnormally larger than steam flow. MFT acts when the water level is below -280mm.(3) Drum pressure, steam flow rate, exhaust temperature decrease, smoke temperature difference increases on both sides.(4) The negative pressure at the inlet of the flue and suction fan becomes smaller and the temperature difference between the two sides increased. (5) Smoke temperature decreases at the inlet and outlet of the cyclone separator, and the temperature of the material returned is low.(6) Bed pressure increases, bed materials clean, fluidization poof, bed temperature distributes unevenly and bottom slag discharge difficultly. Answer:cause of failure:(1) Fly ash
  • Breakdown of Coal Feeding System during Operation of Circulating Fluidized Bed. 2018-07-12
    (Question Details) Specific Performance:Broken coal is one of the most common failures of the coal feeder. The coal feeder is the lifeline of the boiler. Its normal operation is the basic guarantee for the normal and stable operation of the boiler, because it’s common occurrence that the coal feeder breaks the coal, especially when multiple coal feeders broken coal simultaneously, the improper handling resulting in overheating, explosion, coking, shutdown and other failures. Answer:cause of failure:(1) The particles of fluidized bed boiler fuel are coarse, but the fine particles in the fuel have a large amount of moisture. It is very easy to bond, resulting in the clogging of coal bunker and coal feeder.(2) Coal particles are jammed and squeezed in the coal feeder, causing the coal feeder chain to break.(3) Impurities in coal, such as woven bags and tree blocks, enter the coal feeder, causing coal feeders to jam, blockage, trip and break pins. Troubleshooting:(1) Fluidized Be
  • Why are there percussive sounds and vibrations in the boiler drum or pipe of a coal-fired boiler? (water impact) 2018-07-12
    Question details (Performance):The steam pipe vibrates violently and has a dull impact sound.Answer:  fault reason: There is air in pipeline  ; automatic air vent valve is not turned on; or it is out of order. Troubleshooting: Check all the air release valves on the water supply pipe and the air release valves on the top of the boiler tube for gas storage. If the valve fails, it should be replaced immediately.
  • What causes the fan bearing to vibrate during boiler operation? 2018-07-12
    Question details (Performance):1. High temperature of motor, fast temperature rise.2. Overload, high outlet pressure and frequent safety valve open often.3. The vibration is intensified, the side vibration of the fan motor coupling is large, and the fan body never vibrates to vibration.4. No obvious vibration was found in no-load test of fan motor. Answer:  Fault reason:Fan bearing vibration is common fault in the operation, the vibration of the fan will cause damage of bearing and blade, bolt looseness, chassis and wind damage, fan vibration rises abruptly in the operation. this is because when the gas enter impeller and the rotating blade working face has certain angle, according to the principle of fluid mechanics, gas from non-working face must be a spiral blade, so the dust particles in the gas will slowly sedimentation due to vortex. Airfoil blades are very easy to accumulate dust. When the accumulated ash reaches a certain weight, a part of the large amount of accumulated ash wi