Boilers with low water volumes require a minimum flow requirement to prevent localized boiling and subsequent heat exchanger damage in a low to zero water flow situation. Minimum flow requirement varies by boiler design. Regardless if a boiler itself has a minimum flow requirement, every hydronic heating system needs to be designed to carry the energy being created away from the boiler to avoid high temperature shut down.
The main sectors in which industrial steam boilers are used are:
Food, in industrial bakeries or baby food (as an example)
Textile, in rotary dryers
Chemical, for reactors or storage
Pharmaceutical, for the manufacture of medicines
Cosmetics, for the production of perfumes and creams
Stationery and printing, in drying tunnels
The cement industry, for the manufacture of cement parts
Oil, for the storage and distribution of heavy oils
Wood, involved in the process of melanin production
Hospitals and hotels, especially in the laundry and kitchen areas
Automotive and surface treatment, for the final metal finishing.
The action of starting up a fire tube boiler for the first time is already a cold start. As a result, the mechanical load in this type of boiler is much greater, as the main characteristic of cold starts is the absence of boiling water and greater stress on the connection and anchorage elements of the boiler.
To make this start a bit easier for the boiler, the boiler operator should reduce the burner load to a boiling point.
In superheated industrial water boilers, the water is pressurized and boiled to 100°C producing steam. These boilers are pyrotubular, with a high volume of water and a large temperature exchange zone. The designs can adapt to temperatures and pressures according to needs.
(Question details) Specific performance:The wall thickness of several boiler tubes was significantly reduced in a large area, the remaining wall thickness was 2.0mm, and some furnace tubes were corroded and worn out. Furnace tube wall is covered with a thick layer of uneven scale, the surface of the scale is brick red and black, scale layer is loose, and it is easy to remove the inner wall of the furnace tube, after removing, the furnace tube wall covered with a layer of corrosion pits. There is a thin layer of brick red corrosion on the outer wall of boiler tube, some of which are attached with black adhesive. Answer: Fault reason:1. The boiler is seriously short of water.2. Poor water circulation and uneven combustion.3. The unqualified quality of the boiler water and undemanding chemical supervision make the inner wall of the pipe corrode and scale, causing the pipe overheat and reduction of the strength.4. Due to the presence of impurities and scale, the furnace tube is blocked ins
