Economizer
Increase the heat exchange area of the boiler economizer. For example, adopting the economizer whose actual internal area is 1-2 times larger than the ordinary can effectively reduce the flow rate of flue gas, improve the heat exchange efficiency and lower the exhaust gas temperature.
Air preheater
An air preheater is installed with the connected pipe behind the economizer, which can effectively increase the air temperature for supporting the combustion, improve the fuel ignition ...
As we all know, the transportation cost is generally related to the weight of the boiler, so how much does a 4-ton boiler weigh? How much steel does it contain? According to the fuel, 4-ton boilers are divided into 4-ton gas-fired boilers and 4-ton coal-fired and biomass-fired boilers. The amount of steel used for small-scale coal-fired and biomass-fired boilers is generally 5-7 times of the boiler output (excluding the front and rear arches), and about 25 tons for 4-ton boilers.
The principle of boiler economizer is that the flue gas from the boiler tail enters the boiler economizer, and the water in the boiler economizer absorbs the temperature in the flue gas through the finned tube and then returns to the boiler, which is equivalent to raising the boiler feed water temperature and reducing the energy consumption when the boiler output is certain.
Boiler economizer is generally installed at the tail of boiler flue. Due to the different principles and boiler equipment...
1. Water leakage on the inner wall: Water leakage on the inner wall can be divided into three types: boiler leakage, water wall leakage and downcomer leakage. If the leakage holes of boiler barrel and water wall are relatively small, it is ok to use steel with the same steel grade for patching and flaw detection. If the downcomer is leaking, it needs to be replaced.
2. The hand hole leaks: you can re-install it from another angle to see if the hand hole cover is deformed. If it is deformed, you...
1. The defective parts in the last inspection.
2. Whether there are cracks and corrosion on the inner and outer surfaces of boiler pressure components, especially on openings, welds, edges and so on.
3. Whether the pipe wall is worn or corroded.
4. Whether there is any crack, fracture or corrosion at the brace of the boiler and the joint with the pulled element.
5. Whether the expansion port is tight, and whether there is annular crack in the expanded part of the pipe end.
6. Whether the ri...
(1) The mortar in the outer brick joints of the furnace wall can be ground into powder by hand without bonding, which indicates the mortar has been dried.
(2) Use a thermometer to insert 100mm from the outer wall. When the temperature reaches 50℃, it can last for 48h, and the outer wall temperature should be uniform.
Liquid fuels mainly include petroleum, gas oil, kerosene, heavy oil, coal tar, gasoline, alcohol and so on. The liquid fuel is mainly composed of seven components: carbon (C), hydrogen (H), oxygen (O), nitrogen (N), sulfur (S), ash (A) and moisture (M). It is characterized by high content of carbon and hydrogen and low moisture, so its calorific value is very high, usually 40600〜43100kJ/kg.
As a kind of special equipment, industrial boiler is special and complex. Complete inspection can ensure the safety operation of the boiler.
The external inspection of the boiler is generally conducted once a year, the internal inspection is generally conducted once every two years, and the hydrostatic test is generally conducted once every six years.
For boilers that cannot be inspected internally, a water pressure test should be conducted every three years. The internal ...
