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“looking for gas boilers”- related faq

  • What are the causes of water attack in the economizer and condenser of a gas-fired boiler? 2018-11-23
    The air in the economizer and condenser has not drained yet when firing. The safety valves of economizer and condenser need to be turned on to exhaust steam. Return pipe valves also need to be turned on, enabling the steam in the economizer and condenser to return to softened water tank. The outlet water temperature is so high that economizer and condenser will have vaporization phenomenon. The outlet water temperature of economizer and condenser need to be controlled. The check valve of the...
  • What is difference between thermal oil heaters and steam boilers? 2018-08-30
    1. They are all a heat conversion device. The heat transfer medium they use is different. The water used in the steam boiler is heated to become steam. The heat transfer medium of thermal oil heater is heat medium oil. The heat is transferred to the heated substance by the heat medium oil.2. When a higher heating temperature is required, such as 280 degrees, the steam pressure of the steam boiler should reach 7MPa or more, and the process piping and heat exchange equipment must also withstand the same pressure. The equipment cost is high and dangerous. Thermal oil heater provides a temperature above 280 degrees, but the pressure is lower than 1MPa.3. The temperature of thermal oil heater can be accurately controlled within 3 degrees and the temperature of the steam changes greatly.4. Thermal oil heater is used alone, the exhaust gas temperature is higher, and the thermal efficiency is lower than that of the steam boiler. However, if used in conjunction with a steam boiler, the
  • What if liquid level gauge alarms for low liquid level of expansion? 2018-07-12
    Specific performance:Low level alarm of expansion tank.Answer:Cause of failure:The pipeline system (including heater) has not been replenished in time after oil leakage or degassing. Troubleshooting:Eliminate system defects and add oil.
  • What is the reason that the temperature difference between the inlet oil and the outlet oil in thermal oil heater exceeds the given value? 2018-07-12
    (Question details) Specific performance:The temperature difference between the inlet oil and the outlet oil temperature of the boiler exceeds the given value.Answer:Cause of failure:(1) The oil supply of the heat oil circulating pump is insufficient.(2) The boiler operates overload.(3) Thermal oil metamorphism.(4) The boiler does not match the heating equipment.(5) Bad insulation effect.(6) There is gas or steam in the thermal oil. Troubleshooting:(1) Remove the faults of oil pump and pipeline.(2) Operate at normal load.(3) Change new oil.(4) Choose proper boiler.(5) Check the insulation layer and repair the loopholes.(6) Remove air or steam. ZOZEN pays much attention to boiler furnace insulation also, the inside is made of high quality insulation material, external use of stainless steel plate, which can maximumly reduce heat loss and improve the operating environment.
  • There is hammer sound, vibration and unstable pressure during the operation of thermal oil heater. 2018-07-12
    (Question details) Specific performance:There is hammer sound in the oil inlet pipe, and the pointer of the inlet and outlet pressure gauge fluctuates.Answers: Cause of failure:The system contains gas and moisture.Troubleshooting:(1) Exhaust air.(2) Cook oil.
  • Why does the biomass-fired boiler smoke in operation? 2018-07-12
    Question details (performance):Black smoke happens during operating. Answer: Fault reason:(1) Insufficient air volume, improper air distribution, low furnace temperature: boiler usually equipped with air preheater, but when the air preheater has leakage, hot air flow doesn't satisfy the need of burning, smoke will happen.(2) In the case of stalling situation in full automatic oil-fired boiler: significant increase of furnace negative pressure, no flame can be seen from the inspection hole, steam pressure and steam temperature drop, the steam flow decreases sharply. The water level drops suddenly and then rises sharply.(3) Incomplete fuel burning: this is the main cause of boiler smoke, in the operation, some combustible gases such as carbon monoxide, hydrogen, methane will be generated in addition to carbon dioxide, sulphur dioxide, water vapor and oxygen, nitrogen, etc. during incomplete combustion. They burn and generate black smoke. Incomplete combustion of fuel will not only lead t
  • Why are there percussive sounds and vibrations in the boiler drum or pipe of a coal-fired boiler? (water impact) 2018-07-12
    Question details (Performance):The steam pipe vibrates violently and has a dull impact sound.Answer:  fault reason: There is air in pipeline  ; automatic air vent valve is not turned on; or it is out of order. Troubleshooting: Check all the air release valves on the water supply pipe and the air release valves on the top of the boiler tube for gas storage. If the valve fails, it should be replaced immediately.
  • What causes the fan bearing to vibrate during boiler operation? 2018-07-12
    Question details (Performance):1. High temperature of motor, fast temperature rise.2. Overload, high outlet pressure and frequent safety valve open often.3. The vibration is intensified, the side vibration of the fan motor coupling is large, and the fan body never vibrates to vibration.4. No obvious vibration was found in no-load test of fan motor. Answer:  Fault reason:Fan bearing vibration is common fault in the operation, the vibration of the fan will cause damage of bearing and blade, bolt looseness, chassis and wind damage, fan vibration rises abruptly in the operation. this is because when the gas enter impeller and the rotating blade working face has certain angle, according to the principle of fluid mechanics, gas from non-working face must be a spiral blade, so the dust particles in the gas will slowly sedimentation due to vortex. Airfoil blades are very easy to accumulate dust. When the accumulated ash reaches a certain weight, a part of the large amount of accumulated ash wi