The boiler gas consumption calculation need the following parameters: gas calorific value and boiler thermal efficiency.
Theoretically, the gas consumption of boiler = boiler thermal capacity ÷ (calorific value of gas x boiler thermal efficiency )
Take the 1 tph steam boiler as an example:
= 600,000 cal / (8500Kcal * 0.98) =72m3/h, the 1 tph boiler's gas consumption per hour is about 72 cubic meters.
Any boiler where the products of combustion flow on the inside of a tube with the heat transfer media (ex. water, steam, or hot oil) on the outside. The tubes can be orientated vertically, horizontally or at an angle.
(Question Details) Specific Performance:The pipe of superheater bursts in circulating fluidized bed boiler operation.The bed pressure indicator fluctuates little. Answer: causes of failure:(1) Design Factors.(2) Manufacturing process, installation and maintenance quality.(3) The temperature control device is unreasonable or does not work properly.(4) Effect of operating conditions on overheating and explosion of superheater. Troubleshooting:(1) Report the fact to operator on duty and require operating the boiler in low load.(2) When the overheat damage is serious,please report it to operator on duty and require stoping the boiler immediately to prevent blowout of the near pipes.(3) Adjust the steam temperature as much as possible within the normal range.(4) If the superheater tube is not damaged badly, it has little effect on the temperature level of the steam, and it can be allowed to run in a low load range for a short period of time.
(Details on the problem) Specific Performance:Slagging pipe blocks during operation of circulating fluidized bed boiler. Answer：cause of failure:(1) The internal shape is caused by the limited expansion of the wear-resistant material inside the slag discharge pipe. The internal components of the slag cooler are deformed, affecting the fluidization of the slag cooler; the slag cooler is deactivated for a long time or a single slag cooler is selected for slagging, and the bed material in the deactivated slag cooler is bonded under the influence of steam, which being low temperature coke.(2) The operating personnel did not grasp the ratio of the fluidized air volume of the slag cooler. Inappropriate air volume ratio resulted in poor ash slag fluidization in the slag cooler. Troubleshooting:(1) Operation personnel should strengthen understanding of boiler operating conditions, adjust boiler parameters in a timely manner, set up the concept of boiler material dynamic balance, control boiler
Question details (Performance):1. The furnace wall at the coal economizer leaks water and steam with abnormal sound.2. The water level in the boiler drops sharply, and the water supply is obviously greater than the evaporation capacity.3. Smoke exhaust temperature and water outlet temperature rise.Answer: Fault reason:1. The water quality does not reach standard, and the oxygen in the water is decomposed into corroded pipe walls when the temperature rises.2. The low feed water temperature and smoke exhaust temperature make the inner and outer wall of the coal economizer pipe produce acid corrosion, or flying ash wear the pipe wall thin. 3. The pipe is blocked by impurities, causing overheating.4. Poor materials, defects in manufacturing, installation and maintenance. Troubleshooting:1. When economizer is slightly broke, it still maintains boiler operation, and the gap seems will not expand rapidly, in this case, load operation should be reduced, and start the spare boiler immediately,
