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work of steam boilers, ZOZEN boiler adheres to the concept of quality first, service first

18 Feb 2021

2020 is the start year of the construction of ZOZEN Boiler’s lean factory. As one of the key tasks of this year, based on the successful application of MES (manufacturing enterprise production process execution management system) informatization, ZOZEN Boiler will adhere to the lean management concept to build the digital lean factory, and implement the standardization of operation and workflow in every process of production and operation.

work of steam boilers, China Academy of Space Technology is China's main space technology and product development base. Recently, the overall boiler system solution customized for the base by ZOZEN was highly efficient and environmentally friendly, which was more than 5% higher than the average measured thermal efficiency of conventional boiler systems in the industry. Therefore, ZOZEN won unanimous praise from the review experts, and finally realized the first cooperation with the China Academy of Space Technology.

ZOZEN YLW series thermal oil heater is a kind of horizontal square-coil chain grate boiler. It is pre-assembled, so the chain grate and boiler proper are separated for shipment. The boiler adopts the chain grate for mechanical coal feeding, the forced and induced draft fans for mechanical ventilation and the slag discharger for mechanical slag discharge. During operation, the fuel falls from the coal hopper onto the grate for combustion. The high-temperature flue gas is reflected from the back arch to the front of the furnace and enters the furnace. After the radiant heat exchange, it enters the convective heating surface for convective heat exchange and then goes to the waste heat boiler, air preheater and dust collector. Finally, the flue gas is drawn by the induced draft fan through the chimney and is discharged into the atmosphere.

ZOZEN circulating fluidized bed boiler adopts the low-temperature fluidized combustion technology, which is a new and mature clean technology with low pollution. The circulating fluidized bed boiler can realize low-NOx emission at no cost by itself and the direct desulfurization during the combustion process to solve the SO2 and NOx emission problems. The direct desulfurization in the furnace is relatively simple and lower in cost compared with the flue gas purification technology at the boiler end, work of steam boilers.

The high-precision processing boiler parts brought by digitization are the quality assurance of boiler welding and assembly. ZOZEN Boiler introduces 600 pieces of advanced CNC and digital equipment, including high-speed CNC surface drilling machine, CNC drum drilling machine, 3D laser cutting machine, 4-axis CNC tube bending machine, Φ168 CNC cubic tube bending equipment, 100mm three-roller CNC universal plate rolling machine, serpentine tube production line, CNC coil production line, membrane wall production line and so on. Currently, ZOZEN’s CNC cutting rate has reached 80% and above.

work of steam boilers, The textile industry is a great energy consumer. As an important heat source equipment on the production line of textile enterprises, the steam boiler system can directly affect the textile quality and economic benefits of enterprises. Hebei Xindadong Textile Co., Ltd. began to implement an international industrial expansion strategy in 2013 and established a production base in Vietnam. ZOZEN Boiler customized the SZL series coal-fired steam boiler system for the company based on the local situation in Vietnam and actual demands of the production line. This kind of boiler has high efficiency, strong overload capacity and wide fuel adaptability.

One applies his knowledge to practice and his knowledge advances together with practice. Through the internal training, ZOZEN’s leaders should grasp the opportunity to change their minds, understand the essence of training and apply what they learned to practice in order to better promote the process of ZOZEN Boiler Lean Factory Standardization Project, enhance ZOZEN’s core competitiveness and help ZOZEN Boiler go further and more steadily in the fierce market competition.

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