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“Air and flue gas system”- related faq

  • What is the reason that the pump of a biomass-fired is not pumping water? 2020-02-28
    1. If there is air in the pump or suction pipe, the air should be discharged. 2. If the depth of the bottom valve immersed in the water is not deep enough, the depth should be increased. 3. If the rotational speed is too slow or the conveyor belt is too loose, the rotational speed should be adjusted and the conveyor belt should be tightened. 4. If the impeller, suction pipe and bottom valve are blocked by dirt, you should check the pump body and clean the dirt. 5. If the height of water conveyance exceeds the regulations too much, the pump head should be adjusted to the specified range.
  • What reasons cause the increase of burner noise of a gas-fired boiler? 2020-02-21
    1. If the stop valve of the oil circuit is closed or the feeding of oil is insufficient and the oil filter is blocked, it is necessary to check that the valve in the oil circuit is open, the oil filter works normally and clean the filter screen of the pump. 2. If the oil temperature is low, viscosity is too high or the temperature of the oil fed by pump is too high, the oil temperature needs to be increased or decreased. 3. If the the domestic sewage treatment equipment oil pump breaks down, the oil pump is required to be replaced. 4. If the bearing of fan motor is damaged, it is necessary to replace the motor or bearing. 5. If the fan impeller is too dirty, it is required to be cleaned.
  • What is the function of the burner of the industrial boiler? 2020-02-21
    The function of the burner is to send the fuel and air into the furnace constantly, organize the air flow of pulverized coal reasonably and mix them well for rapid and stable ignition and combustion.
  • Why should oil be atomized prior to the oil combustion of oil-fired boilers? 2020-02-21
    The oil and air must be mixed for the combustion of the fuel droplets to take place. The combustion speed depends on the evaporation speed of oil droplets and the mixing speed of oil and air. The evaporation speed of oil droplets is related to the diameter and temperature of oil droplets. The smaller the fuel droplets, the higher the temperature and the faster the evaporation. On the other hand, it is conducive to mixing and combustion. The smaller the fuel droplets, the larger the air contract surface. Therefore, the fuel oil must be atomized before combustion. And, the oil can be heated and evaporated rapidly and fully burnt after it is injected to the furnace.
  • What is the combustion efficiency of an industrial boiler? 2020-01-24
    Combustion efficiency is an indication of the burner’s ability to burn fuel. The amount of unburned fuel and excess air in the exhaust are used to assess a burner’s combustion efficiency. Burners resulting in low levels of unburned fuel while operating at low excess air levels are considered efficient. Well designed conventional burners firing gaseous and liquid fuels operate at excess air levels of 15% and result in negligible unburned fuel. Well designed ultra low emissions burners operate at a higher excess air level of 25% in order to reduce emissions to very low levels. By operating at the minimum excess air requirement, less heat from the combustion process is being used to heat excess combustion air, which increases the energy available for the load. Combustion efficiency is not the same for all fuels and, generally, gaseous and liquid fuels burn more efficiently than solid fuels.
  • What is the process load of an industrial boiler? 2020-01-17
    A process load is usually a high-pressure steam load. A process load pertains to manufacturing operations, where heat from steam or hot water is used in the process. A process load is further defined as either continuous or batch. In a continuous load, the demand is fairly constant - such as in a heating load. The batch load is characterized by short-term demands. The batch load is a key issue when selecting equipment, because a batch-type process load can have a very large instantaneous demand that can be several times larger than the rating of the boiler. For example, based on its size, a heating coil can consume a large amount of steam simply to fill and pressurize the coil. When designing a boiler room for a process load with instantaneous demand, a more careful boiler selection process should take place.
  • What impact will flue gas passes have on boiler performance? 2020-01-10
    The number of passes that the flue gas travels before exiting the boiler has been a good criterion when comparing boilers. As the flue gas travels through the boiler it cools, and therefore changes volume. Multiple pass boilers increase efficiency because the passes are designed to maximize flue gas velocities as the flue gas cools. ZOZEN has developed new design technologies in our WNS series boilers allowing for comparable efficiencies in fewer passes, resulting in smaller boiler systems that will fit in tighter quarters.
  • What is the system load of an industrial boiler? 2020-01-10
    System load is measured in either BTUs or tons of steam (at a specific pressure and temperature). It would be nearly impossible to size and select a boiler(s) without knowing the system load requirements. Knowing the requirements leads to the following information: The boiler(s) capacity, taken from the maximum system load requirement. The boiler(s) turndown, taken from the minimum system load requirement. Conditions for maximum efficiency, taken from the average system load requirement. Determining the total system load requires an understanding of the type(s) of load in the system. There are three types of loads: heating, process, and combination.
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