For the selection of heat fluid boilers, first step is to determine several parameters: thermal power in the process, the oil temperature, and the use of waste heat.There are several methods for determining the boiler's thermal power:1. Calculation. According to the specific heat capacity of the material to be heated, the heating temperature difference, the processing amount per unit time, etc., the thermal power is equal to the product of the above three points, and the calculation result considers a certain margin amount as the boiler capacity.2. The sum of thermal power in the process equipment can also be used as the basis for the heat power.3. Refer to the experience of the same industry to increase or decrease on the basis of peers.4. If steam heating is used, it can be converted into heat transfer oil of the same tonnage and the capacity is appropriately reduced.The determination of the temperature of the heat transfer oil can be determined according to the characteristics of th
The life of the heat medium oil for thermal oil heater is related to the operating temperature, and the life is shorter when the operating temperature is high.After half a year, the heat medium oil is used for sampling every 2-3 months. When the flash point of the heat medium oil changes by more than 20%, the acid value is less than 0.5 mgKOH/g, and the residual carbon is less than 1.5 wo/o, when the color of oil becomes dark, it indicates that it has failed and needed to be replaced.The relationship between heat transfer oil life and temperature is shown in the following table: (unit, year) 360℃ 360℃
360℃
360℃ 360℃ Neo SK-OIL 1400 10 Neo SK-OIL 1400 10 Neo SK-OIL 1400 =1 3-4 8-10 >10 KSK-OIL 280 1 3-4 6-8 >10
1. They are all a heat conversion device. The heat transfer medium they use is different. The water used in the steam boiler is heated to become steam. The heat transfer medium of thermal oil heater is heat medium oil. The heat is transferred to the heated substance by the heat medium oil.2. When a higher heating temperature is required, such as 280 degrees, the steam pressure of the steam boiler should reach 7MPa or more, and the process piping and heat exchange equipment must also withstand the same pressure. The equipment cost is high and dangerous. Thermal oil heater provides a temperature above 280 degrees, but the pressure is lower than 1MPa.3. The temperature of thermal oil heater can be accurately controlled within 3 degrees and the temperature of the steam changes greatly.4. Thermal oil heater is used alone, the exhaust gas temperature is higher, and the thermal efficiency is lower than that of the steam boiler. However, if used in conjunction with a steam boiler, the
Specific performance:Low level alarm of expansion tank.Answer：Cause of failure:The pipeline system (including heater) has not been replenished in time after oil leakage or degassing. Troubleshooting:Eliminate system defects and add oil.
(Question details) Specific performance:The temperature difference between the inlet oil and the outlet oil temperature of the boiler exceeds the given value.Answer：Cause of failure:(1) The oil supply of the heat oil circulating pump is insufficient.(2) The boiler operates overload.(3) Thermal oil metamorphism.(4) The boiler does not match the heating equipment.(5) Bad insulation effect.(6) There is gas or steam in the thermal oil. Troubleshooting:(1) Remove the faults of oil pump and pipeline.(2) Operate at normal load.(3) Change new oil.(4) Choose proper boiler.(5) Check the insulation layer and repair the loopholes.(6) Remove air or steam. ZOZEN pays much attention to boiler furnace insulation also, the inside is made of high quality insulation material, external use of stainless steel plate, which can maximumly reduce heat loss and improve the operating environment.
Question details (performance):Black smoke happens during operating. Answer: Fault reason:(1) Insufficient air volume, improper air distribution, low furnace temperature: boiler usually equipped with air preheater, but when the air preheater has leakage, hot air flow doesn't satisfy the need of burning, smoke will happen.(2) In the case of stalling situation in full automatic oil-fired boiler: significant increase of furnace negative pressure, no flame can be seen from the inspection hole, steam pressure and steam temperature drop, the steam flow decreases sharply. The water level drops suddenly and then rises sharply.(3) Incomplete fuel burning: this is the main cause of boiler smoke, in the operation, some combustible gases such as carbon monoxide, hydrogen, methane will be generated in addition to carbon dioxide, sulphur dioxide, water vapor and oxygen, nitrogen, etc. during incomplete combustion. They burn and generate black smoke. Incomplete combustion of fuel will not only lead t
Question details (Performance):There is no feeding machine between hopper and # 0A/B belt, which causes unstable feeding and feeding amount cannot be controlled, during running, big amount material presses on belts which affect normal operation of the belt.Answer: The cause of the problem: Because the toughness of the biomass fuel is bigger, the proportion is small, material level should not be too high, otherwise it will occur block, so conveying system is normally running 24 hours, moving parts are easy to wear and cause high failure rate; also the length of the cut grass is difficult to guarantee its length between 8 ~ 15cm, and it is easy to get stuck in the feed machine before the furnace and it is difficult to clean, which has a great impact on the load of the boiler. Troubleshooting: 1. To reduce wearing and expand the service life of equipment, general motor adopts variable frequency motor, slow down the running speed, to control the rate of fuel feeding, make material's stacki
Question details (Performance):Dust collecting cloth bag damages a lot. Answer: The cause of the problem: As the biomass-fired boiler fuel moisture is high, and bag material is general PPS, which will reduce the base fabric of the bag in the case of high temperature, high humidity, hydrolysis, oxidation, and cause damage; In addition, the fuel moisture is high and it cannot be completely burned in the furnace, so it burns in the dust collector, which is also an important reason for the damage of the cloth bag.Troubleshooting:(1) Design by full consideration of high fuel moisture, choosing the appropriate induced draft fan, if the existing design is not enough then consider change the induced draft fan.(2) If induced air volume is sufficient, a proper distribution of the first and second wind should be considered. Generally, the fuel with high moisture and light quality such as wood chips, straw and wheat straw hood, the secondary air volume should be increased. For bark, miscellaneous
