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“BOILER FOR PALM OIL MILL”- related faq

  • How to solve the phenomenon of superheater explosion in circulating fluidized bed boiler operation? 2018-07-12
    (Question Details) Specific Performance:The pipe of superheater bursts in circulating fluidized bed boiler operation.The bed pressure indicator fluctuates little. Answer:  causes of failure:(1) Design Factors.(2) Manufacturing process, installation and maintenance quality.(3) The temperature control device is unreasonable or does not work properly.(4) Effect of operating conditions on overheating and explosion of superheater. Troubleshooting:(1) Report the fact to operator on duty and require operating the boiler in low load.(2) When the overheat damage is serious,please report it to operator on duty and require stoping the boiler immediately to prevent blowout of the near pipes.(3) Adjust the steam temperature as much as possible within the normal range.(4) If the superheater tube is not damaged badly, it has little effect on the temperature level of the steam, and it can be allowed to run in a low load range for a short period of time.
  • How to solve the problem of coking in circulating fluidized bed boiler operation? 2018-07-12
    (Question Details) Specific Performance:(1) The bed temperature has risen sharply.(2) The oxygen level drops even to zero.(3) The current of the primary blower is reduced, and the wind pressure in the wind chamber is high and fluctuates.(4) The furnace negative pressure increases and the induced draft fan current decreases.(5) Difficulties in slagging.(6) If coking in low temperature, the bed temperature, bed pressure distribution is uneven, the deviation is too large, the bed pressure, the plenum pressure, the bed temperature is not normal, and the local bed temperature measurement point is not normally raised or lowered.(7) The bed pressure indicator value fluctuates little. Answer: causes of failure :(1) Improper operation, resulting in overheated bed temperature and coking.(2) The primary air volume during operation is kept too small, which is lower than the minimum fluidized air volume, so that the material can’t be well fluidized but piled up, the temperature field of the entire
  • What is the reason for the failure of the coal economizer pipe of the coal-fired boiler? 2018-07-12
    Question details (Performance):1. The furnace wall at the coal economizer leaks water and steam with abnormal sound.2. The water level in the boiler drops sharply, and the water supply is obviously greater than the evaporation capacity.3. Smoke exhaust temperature and water outlet temperature rise.Answer: Fault reason:1. The water quality does not reach standard, and the oxygen in the water is decomposed into corroded pipe walls when the temperature rises.2. The low feed water temperature and smoke exhaust temperature make the inner and outer wall of the coal economizer pipe produce acid corrosion, or flying ash wear the pipe wall thin. 3. The pipe is blocked by impurities, causing overheating.4. Poor materials, defects in manufacturing, installation and maintenance. Troubleshooting:1. When economizer is slightly broke, it still maintains boiler operation, and the gap seems will not expand rapidly, in this case, load operation should be reduced, and start the spare boiler immediately,
  • Why are the furnace tubes damaged in operation of coal-fired boilers? 2018-07-12
    (Question details) Specific performance:The wall thickness of several boiler tubes was significantly reduced in a large area, the remaining wall thickness was 2.0mm, and some furnace tubes were corroded and worn out. Furnace tube wall is covered with a thick layer of uneven scale, the surface of the scale is brick red and black, scale layer is loose, and it is easy to remove the inner wall of the furnace tube, after removing, the furnace tube wall covered with a layer of corrosion pits. There is a thin layer of brick red corrosion on the outer wall of boiler tube, some of which are attached with black adhesive. Answer: Fault reason:1. The boiler is seriously short of water.2. Poor water circulation and uneven combustion.3. The unqualified quality of the boiler water and undemanding chemical supervision make the inner wall of the pipe corrode and scale, causing the pipe overheat and reduction of the strength.4. Due to the presence of impurities and scale, the furnace tube is blocked ins
  • What is the reason for pump in the gas-fired boiler does not transfer oil? 2018-07-12
    Question details (performance):A pump in a gas boiler does not transfer oil. Answer: Fault reason:(1) Pump failure.(2) Oil pressure and power are reduced.(3) The oil inlet valve is not sealed.(4) The inlet pipe is not sealed.(5) The interceptor valve is closed.(6) The filter is contaminated.(7) The filter is not sealed.(8) The tubing is not sealed.(9) Pump suck air inlet.(10) The vacuum degree in oil tube is too high.Troubleshooting:(1) Replace with new pump.(2) Remove the inlet valve and clean or replace it.(3) Seal the inlet pipe.(4) Open.(5) Cleaning.(6) Replace the sealing ring.(7) Tighten and exhaust.(8) Clean the filter and valve.
  • What causes the burner motor of the gas-fired boiler running and ignition is normal, but then stop by failure? 2018-07-12
    Question details (performance):The burner motor of the gas boiler is running and the ignition is normal, but it is stopped by failure. Answer: Fault reason:The solenoid valve is not opened because the solenoid valve coil is damaged or the cable is broken. Troubleshooting:Replace solenoid valve or fix circuit failure, check voltage on terminal.