ZOZEN reduces lifecycle cost via fuel efficiency, fuel flexibility, and maintainability. High-efficiency heat transfer surfaces (economizer, air preheater) lower specific fuel consumption.
Biomass designs burn PKS and EFB effectively, turning mill residues into primary fuel and minimizing purchased fuel. Intelligent combustion control maintains optimal excess air over varying moisture contents, improving boiler efficiency and stabilizing steam for sterilizers and digesters.
Robust grate and fu...
ZOZEN Boiler designs steam boilers that align with the palm oil industry’s demanding process loads, from sterilization and digestion to pressing, clarification, and power co‑generation.
Their product line covers high-efficiency oil/gas-fired boilers (WNS and SZS series), chain grate and traveling grate biomass boilers (SZL, DHL), and circulating fluidized bed (CFB) units—especially relevant where empty fruit bunches (EFB), palm kernel shells (PKS), and mesocarp fiber are abundant.
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Carrying out the exhaust work of a thermal oil heater smoothly is essential for maintaining the efficiency, safety, and longevity of the system. Proper exhaust management ensures that combustion gases are safely discharged, prevents back pressure, and maintains optimal combustion conditions. ZOZEN Boiler, with its extensive experience in designing and manufacturing industrial boilers and thermal oil heaters, employs a comprehensive approach to ensure efficient and safe exhaust systems. Here's ho...
Selecting a biomass-fired boiler for industrial applications involves careful consideration of various parameters to ensure efficiency, sustainability, and cost-effectiveness. Biomass boilers offer an eco-friendly alternative to fossil fuel-based boilers by utilizing renewable resources like wood chips, pellets, and agricultural waste. When choosing a biomass-fired boiler, pay attention to the following parameters:
1. Fuel Type and Availability:
Type of Biomass: The type of biomass fuel availa...
Biomass-fired boilers are increasingly popular due to their renewable and sustainable fuel source. However, like any combustion process, biomass boilers do produce emissions, including smoke and other gases, which can have environmental and health impacts if not properly managed.
What Are Biomass-Fired Boilers?Biomass boilers use organic materials, such as wood chips, pellets, or agricultural waste, as fuel to generate heat or electricity. They are considered more eco-friendly compared to fossi...
Increased Efficiency: Economizers and condensers are designed to capture and utilize the waste heat from boiler flue gases. This process significantly improves the overall efficiency of the heating system.
Reduced Fuel Consumption: By maximizing heat recovery, these devices lower the amount of fuel needed to reach the desired temperature, leading to substantial fuel savings and reduced operating costs.
Lower Emissions: Improved efficiency translates to less fuel burned, which directly reduces ...
Black smoke in gas-fired boilers is typically an indication of incomplete combustion, where the fuel is not being burned efficiently. This can happen due to several reasons:
Poor Air-to-Fuel Ratio: The most common cause of black smoke is an improper balance between the air and fuel. Too much fuel or insufficient air leads to incomplete combustion, resulting in black smoke due to unburnt carbon particles.
Dirty or Clogged Burners: Over time, burners can become dirty or clogged, affecting the ef...
If you notice water dripping from a gas-fired boiler's chimney, it could be due to condensation, which is a common issue in high-efficiency boilers. Here are some key reasons and explanations for this phenomenon:
Condensation of Flue Gases: Modern high-efficiency gas boilers are designed to extract as much heat as possible from the combustion gases before they are expelled through the chimney. This process can cool the gases to a point where the moisture in them condenses into water. This is mo...
