Water, which is the primary fluid inside the closed metal container of the industrial boiler, is heated to an atmospheric temperature and a pressure higher than the external one. Once the steam is generated, it advances through the pipes.
Question details (performance):Black smoke happens during operating. Answer: Fault reason:(1) Insufficient air volume, improper air distribution, low furnace temperature: boiler usually equipped with air preheater, but when the air preheater has leakage, hot air flow doesn't satisfy the need of burning, smoke will happen.(2) In the case of stalling situation in full automatic oil-fired boiler: significant increase of furnace negative pressure, no flame can be seen from the inspection hole, steam pressure and steam temperature drop, the steam flow decreases sharply. The water level drops suddenly and then rises sharply.(3) Incomplete fuel burning: this is the main cause of boiler smoke, in the operation, some combustible gases such as carbon monoxide, hydrogen, methane will be generated in addition to carbon dioxide, sulphur dioxide, water vapor and oxygen, nitrogen, etc. during incomplete combustion. They burn and generate black smoke. Incomplete combustion of fuel will not only lead t
(Question Details) Specific Performance:The pipe of superheater bursts in circulating fluidized bed boiler operation.The bed pressure indicator fluctuates little. Answer: causes of failure:(1) Design Factors.(2) Manufacturing process, installation and maintenance quality.(3) The temperature control device is unreasonable or does not work properly.(4) Effect of operating conditions on overheating and explosion of superheater. Troubleshooting:(1) Report the fact to operator on duty and require operating the boiler in low load.(2) When the overheat damage is serious,please report it to operator on duty and require stoping the boiler immediately to prevent blowout of the near pipes.(3) Adjust the steam temperature as much as possible within the normal range.(4) If the superheater tube is not damaged badly, it has little effect on the temperature level of the steam, and it can be allowed to run in a low load range for a short period of time.
Question details (Performance):1. The furnace wall at the coal economizer leaks water and steam with abnormal sound.2. The water level in the boiler drops sharply, and the water supply is obviously greater than the evaporation capacity.3. Smoke exhaust temperature and water outlet temperature rise.Answer: Fault reason:1. The water quality does not reach standard, and the oxygen in the water is decomposed into corroded pipe walls when the temperature rises.2. The low feed water temperature and smoke exhaust temperature make the inner and outer wall of the coal economizer pipe produce acid corrosion, or flying ash wear the pipe wall thin. 3. The pipe is blocked by impurities, causing overheating.4. Poor materials, defects in manufacturing, installation and maintenance. Troubleshooting:1. When economizer is slightly broke, it still maintains boiler operation, and the gap seems will not expand rapidly, in this case, load operation should be reduced, and start the spare boiler immediately,
(Question details) Specific performance:The wall thickness of several boiler tubes was significantly reduced in a large area, the remaining wall thickness was 2.0mm, and some furnace tubes were corroded and worn out. Furnace tube wall is covered with a thick layer of uneven scale, the surface of the scale is brick red and black, scale layer is loose, and it is easy to remove the inner wall of the furnace tube, after removing, the furnace tube wall covered with a layer of corrosion pits. There is a thin layer of brick red corrosion on the outer wall of boiler tube, some of which are attached with black adhesive. Answer: Fault reason:1. The boiler is seriously short of water.2. Poor water circulation and uneven combustion.3. The unqualified quality of the boiler water and undemanding chemical supervision make the inner wall of the pipe corrode and scale, causing the pipe overheat and reduction of the strength.4. Due to the presence of impurities and scale, the furnace tube is blocked ins
