Water treatment outside the boiler
Before entering the boiler, raw water is treated with water treatment equipment to remove impurities such as hardness, salinity, dissolved oxygen, etc., so that the feed water can meet the water quality requirements specified by steam boiler. Common water treatment equipment includes sodium ion exchange water softening equipment, ion exchange desalination equipment, reverse osmosis water purification equipment and thermal oxygen removal equipment.
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Percussive sounds ("banging," "hammering," or "knocking") and vibrations in boiler drums or pipes are serious operational anomalies that demand immediate attention. At ZOZEN, we engineer our coal-fired boilers (like the SZL water-tube and DZL fire-tube series) to minimize these risks, but they can still arise due to operational or system issues. Here are the primary causes and ZOZEN's approach to mitigation:
Common Causes & ZOZEN Solutions:Water Hammer (Steam Condensation Shock):
Cause: Ra...
Question details (Performance):1. High temperature of motor, fast temperature rise.2. Overload, high outlet pressure and frequent safety valve open often.3. The vibration is intensified, the side vibration of the fan motor coupling is large, and the fan body never vibrates to vibration.4. No obvious vibration was found in no-load test of fan motor. Answer: Fault reason:Fan bearing vibration is common fault in the operation, the vibration of the fan will cause damage of bearing and blade, bolt looseness, chassis and wind damage, fan vibration rises abruptly in the operation. this is because when the gas enter impeller and the rotating blade working face has certain angle, according to the principle of fluid mechanics, gas from non-working face must be a spiral blade, so the dust particles in the gas will slowly sedimentation due to vortex. Airfoil blades are very easy to accumulate dust. When the accumulated ash reaches a certain weight, a part of the large amount of accumulated ash wi
Because coal fuel is expensive and coal combustion can cause serious environmental pollution, it is necessary to transform the coal-fired boiler into gas-fired boiler. However, the reconstruction of coal-fired boiler is not a small project. Only pay close attention to every phase of the reconstruction process can avoid failure.
Carrying out the exhaust work of a thermal oil heater smoothly is essential for maintaining the efficiency, safety, and longevity of the system. Proper exhaust management ensures that combustion gases are safely discharged, prevents back pressure, and maintains optimal combustion conditions. ZOZEN Boiler, with its extensive experience in designing and manufacturing industrial boilers and thermal oil heaters, employs a comprehensive approach to ensure efficient and safe exhaust systems. Here's ho...
Testing a boiler's energy efficiency is essential for identifying how well it converts fuel into heat and for determining potential areas for improvement. As a professional industrial boiler manufacturer, ZOZEN Boiler emphasizes the importance of regular efficiency assessments to optimize performance, reduce fuel consumption, and minimize environmental impact. Here's a comprehensive approach to testing your boiler's energy efficiency:
1. Understand Key Efficiency RatingsAnnual Fuel Utilization ...
Controlling the temperature of a thermal oil heater during operation is crucial for several reasons, directly impacting the efficiency, safety, and lifespan of the system. Thermal oil heaters, also known as hot oil heaters, are used in various industrial processes for heating applications. They operate by circulating thermal oil through a closed loop, transferring heat to a desired location. Here's why temperature control is essential in these systems:
1. Ensuring Operational Efficiency:
Optim...
Biomass-fired boilers are increasingly popular due to their renewable and sustainable fuel source. However, like any combustion process, biomass boilers do produce emissions, including smoke and other gases, which can have environmental and health impacts if not properly managed.
What Are Biomass-Fired Boilers?Biomass boilers use organic materials, such as wood chips, pellets, or agricultural waste, as fuel to generate heat or electricity. They are considered more eco-friendly compared to fossi...
