The automatic boiler water level controller is mainly composed of hardware and software parts to complete the functions of the control system. The hardware part is mainly composed of the water level detection circuit, drive circuit, water level indication circuit, pressure automatic control simulation, manual control, etc. The software part is mainly composed of the programs written in assembly language.
The quality of the water used to produce the steam in the boiler will have a profound effect on meeting the objectives such as safe operation, maximum combustion and heat transfer efficiency, minimum maintenance and long working life.
According to the power of water or steam circulation, boilers can be divided into natural circulation boilers, forced circulation boilers, once-through boilers and combined circulation boilers.
Whether the water quality in the gas-fired boiler reaches the required standards is directly related to the safety, performance and service life of boiler. The water must be treated before the boiler operation. However, what are the water quality standards for the gas-fired boiler?
1) Set up the air preheater. One of the most effective measures to improve the thermal efficiency of thermal oil heater is to use an air preheater for heat recovery. 2) Use waste heat boiler for heat recovery. The waste heat boiler uses the waste heat in the flue gas exhausted from the thermal oil heater to heat water or generate steam.
There are many skill indicators involved in the operation of oil-fired boiler, some of which are variables. We must master the relationship between variables and working effect of oil-fired boiler to realize better regulation.
Industrial boilers will produce wastes that needs to be treated during the use process, which is what we mentioned of boiler blowdown. What are the methods for boiler blowdown?
1. Regular blowdown
1) The time interval and quantity of discharge depend on the test results of boiler water. It usually do not exceed 5% of the water supply.
2) When the regular blowdown is being made under high load of the boiler, the blowdown of the water-cooled wall header is generally not required to avoid affecting the normal water circulation of the water-cooled wall and forming a tube explosion incident.
2. Continuous blowdown
The amount of blowdown shall be determined according to the test results of the boiler water, and shall be completed by adjusting the needle-shaped angle of the blowdown tube.
Few parameters critical to health of the Boiler are
(4)Heat rate of the Boiler. This is a composite index of many performance indicators. Most of them will appear below.
(5)Unburnt fuel in flue gas and at boiler bottom .
(6)Flue gas furnace exit temperature.
(7)Boiler tube metal temperatures.
(8)Oxygen in flue gas.
(9)Imbalances in flue gas temperature over a cross section.
(10)Spray water consumption in Super heater and Reheater.
(11)Heat radiation from insulation.
The above all affects the performance of the boiler.