Steam boilers use a contained heat system to generate steam. The steam travels through pipes in the building’s walls where they emerge at radiators in heating systems. The radiators warm from the steam’s heat. As the steam gives off its heat, it condenses back to liquid water and returns to the tank. A boiler system of this type that does not allow outside water sources is a closed system and is highly efficient for using all the condensed water. An open network may be required in operations where the steam or water gets contaminated in such a way that it cannot return to the boiler for reuse.
If the impurities in the boiler feedwater are not dealt with properly, carryover of boiler water into the steam system can occur.
Carryover can be caused by two factors:
In addition to water, other fluids can transport heat in industrial boilers, and thermal fluids usually replace water when higher temperatures are needed.
Shell boilers may be defined as those boilers in which the heat transfer surfaces are all contained within a steel shell. Shell boilers may also be referred to as "fire tube" or "smoke tube" boilers because the products of combustion pass through the boiler tubes, which in turn transfer heat to the surrounding boiler water.
For a boiler to operate stably and efficiently, all links must be properly coordinated without making mistakes. For gas-fired boilers, it is necessary not only to have softened water treatment facilities, but also to carry out regular sewage discharge, which cannot be ignored.
If the impurities in the boiler feedwater are not dealt with properly, carryover of boiler water into the steam system can occur. This may lead to problems elsewhere in the steam system, such as:
The quality of the water used to produce the steam in the boiler will have a profound effect on meeting the objectives such as safe operation, maximum combustion and heat transfer efficiency, minimum maintenance and long working life.
The vertical type and horizontal type are the two main types of boiler. The vertical gas-fired boiler has small volume and is suitable for small workshops or small production enterprises. It is often used in the fields of hot water and heating. The horizontal gas-fired boiler has larger volume with a wider application range than the vertical gas-fired boiler.