Whether it's an industrial hot water boiler or an industrial steam boiler, they all depend on fuel to run. The process of heating is initiated as the burner heats or eventually evaporates the water inside of it. It's actually transported via intricate pipe systems.
Steam boilers transport through the pressure created by the process, while hot water boilers use pumps to move heat throughout the system. Eventually the condensed steam or cooled water returns back through the pipes to the boiler system, so the heating process can be initiated again.
As the boiler creates heat energy, a byproduct of the process — flue gases — are exited through a chimney system. Because of this, regulating the industrial boiler emissions is a very serious issue.
Oil Fired Boilers generally require Day Oil Tank to store oil and this oil is transported to a burner through oil piping and oil pump. On the other hand, High-Efficiency Gas Fired Boilers are exactly same as Oil Fired Boilers in construction and the only difference is the transportation of gas to burner requires gas train which comprises of the gas regulator that regulates pressure, the gas strainer to remover dirt from gas while no such valves are required in oil fired boilers.
As we all know, the stable operation of the natural gas boiler can significantly optimize the operation of the boiler, improve the efficiency of the boiler, and effectively reduce the operating cost of the boiler after effective maintenance. So, what factors will affect the stable operation of natural gas boilers?
For a boiler to operate stably and efficiently, all links must be properly coordinated without making mistakes. For gas-fired boilers, it is necessary not only to have softened water treatment facilities, but also to carry out regular sewage discharge, which cannot be ignored.
Gas consumption per hour of natural gas boiler = boiler thermal efficiency / natural gas calorific value / boiler efficiency. The higher the efficiency of boiler use, the less gas consumption, which has inverse relationship between the two. Boiler efficiency has become a key point in assessing boiler quality.
The safety valve of the boiler refers to the valve on the top of the boiler near the boiler control room. The function of the safety valve is to be opened automatically to exhaust the steam and restore the pressure when the boiler pressure exceeds the specified valve, so as to ensure the safety of boiler pressure-bearing components and steam turbines.
The flue gas first enters the cyclone dust collector which acts as a primary dust collector to make the large dust particles in the flue gas settle down. The cyclone dust collector is a dust removal device which uses the centrifugal force generated by the cyclone flow to separate the dust particles from the air flow. Afterwards, the flue gas enters the wet scrubber dust collector which is a circular-type cylinder. The circulating water enters the dust collector from the upper overflow tank to form a uniform water film on the inner wall of the dust collector. The flue gas is induced tangentially or spirally from the lower part of the cylinder and rotates in the cylinder. Under the influence of the centrifugal force, the dust particles are separated from the flue gas and then the flue gas is also spirally led out from the top of the cylinder. The dust particles are thrown to the water film, transferred to the bottom and finally discharged from the dust port.
